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WHAT IS MELT-BLOWN FABRIC, AND HOW IS IT USED FOR MAKING MASKS?

Melt blowing is a conventional fabrication approach to make micro and nanofibers cloth extracted from the polymer melt through tiny nozzles with high-intensity blowing gas. Then this material will create a non-woven sheet used in the filtration process. You will receive multiple anti-wrinkle fluffy structures with Park melt-blown fabric.

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WHAT IS MELT-BLOWN FABRIC, AND HOW IS IT USED FOR MAKING MASKS?

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  1. What is Melt-Blown Fabric, and How is It Used for Making Masks?

  2. As the pandemic still exists, a face mask becomes an essential part of our day to day lives. Thus it is produced in enormous quantities and sold worldwide. To prevent the virus’s contract, every company tries their level best to make comfortable yet safe masks to prevent you from this deadly virus. By considering all the techniques of making masks, the melt-blown method gained massive popularity in the mask-making industry. What is Melt Blown Fabric? Melt blowing is a conventional fabrication approach to make micro and nanofibers cloth extracted from the polymer melt through tiny nozzles with high-intensity blowing gas. Then this material will create a non-woven sheet used in the filtration process.You will receive multiple anti-wrinkle fluffy structures with Park melt-blown fabric. How Melt–Blown Fabric Is Used in Making Masks? Here is the basic procedure for creating flat disposable medical or surgical masks: To attach three layers of fabric to make a multi-layer mask, the machine uses the different non-woven fabrics from its supports and combines them into a layered design.

  3. Fit of the Metal Nose Strip The machine stitches the flat metal wire into the three-layer melt-blown fabric that enables the wearer to fit the mask to their face, cover the nose, and completely seal the face. Add Folds and Pleats The machine has a folding device that adds pleats to the mask to adjust the standard mask. This creates convenience for different wearers. Cutting and Stitching The three-layer fabric is divided into specific masks, and its edges are stitched to connect with layers.

  4. Attachment of Ear loops Ear rope is attached, and glue is applied. Then it is followed through a thermal process that secures the loops. Another process of attachment is the use of ultrasonic welding. Disinfection The medical masks are going for the sterilization process. In that process, ethylene oxide removes any microbial contamination inactive from the mask. After this process, the mask stands for seven days until the ethylene oxide disappears. What are FFP1, FFP2, and FFP3 Melt Blown? The FFP1, FFP2, and FFP3 melt-blownnon-woven fabric are primarily used to produce industrial dust proof face masks, polypropylene melt-blown cloth, cut shape face masks, and another protective face mask to prevent dust particles, low resistance, and high filtration efficiency. One of the leading and most trusted mask materials in India is Park melt-blown fabric. Visit their website here to know more about their non-woven and other fabric materials.

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