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De PROFIBUS, PROFINET & IO-Link dag 2011

De PROFIBUS, PROFINET & IO-Link dag 2011. Share our Vision for Automation. Diagnostics facilities for PROFINET. 1. 2. 3. 1. 2. 3. IO-Supervisor. IO-Controller. The supervisor requests the device status from the controller. IO-Device.

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De PROFIBUS, PROFINET & IO-Link dag 2011

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  1. De PROFIBUS, PROFINET & IO-Link dag 2011 • Share our Vision for Automation

  2. Diagnostics facilities for PROFINET 1 2 3 1 2 3 IO-Supervisor IO-Controller The supervisor requests the device status from the controller IO-Device The Controller interrogates the deviceand makes the info available The supervisor interrogates directlythe IO device

  3. Overview of diagnostics facilities for PN LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Standard tools

  4. Network management – Using LEDs • Power line indicators • - Yellow: one line powered • Green: both lines powered • Dark: no power • Port LED • Green: Link, no data • Yellow: Link + data • Dark: not connected • Fault LED - Link down on a monitored port. - Failure of one redundant PS - C-PLUG error • Device startup (approx. 20 sec) • RM connected through. If Device is in PROFINET mode: – no connection to the controller – connection but diagnostic available • RM LED • Green: RM enabled • Green flashing: RM swapped • Dark: RM disabled Set/select Button Using LEDs on the modules you can see some basic information

  5. Network management – Using wires Events that could be signaled • Power down on a redundant power line • Link down on a monitored port • Signal on a digital input port Signaling contact

  6. LEDs on the device/controller LEDs on the module provide the initial information about the status of the devices/controller LINK: Physical connection to the switch/controller RX/TX: Data are sent/received SF / F: Diagnosis pending BF: Device/controller cannot be reached EXTF: Diagnosis pending or device cannot be reached

  7. Overview of the diagnostics facilities for PN LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Standard tools

  8. STEP7 Online - Hardware Diagnostics Missing node

  9. STEP7 Online - Hardware Diagnostics Wrong Name assigned:

  10. STEP7 Online - Hardware Diagnostics Wrong Module:

  11. STEP7 Online - Hardware Diagnostics Station (device) diagnose Wrong Module:

  12. STEP7 Online - Hardware Diagnostics Module diagnose Wrong Module:

  13. STEP7 Online - Hardware Diagnostics Missing Module:

  14. STEP7 Online - Hardware Diagnostics Port status of switches – Scalance X200:

  15. STEP7 Online - Hardware Diagnostics Online statistics:

  16. Diagnostics facilities for PROFINET LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Standard tools

  17. Web-diagnostics Diagnostics whenever required Via an integrated PROFINET interface Read access via the Internet browser Display optimized for PCs, Multi Panels, PDAs Web contents Module identification(MLFB, FW version, etc.) Operating status, diagnostics buffer Display of messages (Alarm S) Ethernet parameters and statistics Topology information Variable table (VAT) from STEP7 andmonitoring of variables Pages are stored on MMC of the CPU use a MCC of at least 512 kB. Internet Security Easy access to diagnostics data at any location Increased plant availability

  18. Web-diagnostics • Enteringthe IP-address of the module Full interface suitable web browsers: ● Internet Explorer (version 6.0 and higher) ● Mozilla Firefox (V1.5 and higher) ● Opera (version 9.0 and higher) ● Netscape Navigator (version 8.1 and higher) Basic interface If you have only small bandwidth

  19. Web-diagnostics • Settings Select your language Automatic update on/off(refresh time set in STEP7) Select a menu point

  20. Web-diagnostics • CPU-status CPU status CPU status

  21. Web-diagnostics • Diagnostic buffer Download as csv Details of an entry

  22. Remember, PNIO requires 100 Mbps, full duplex Web-diagnostics • Communication parameters

  23. Web-diagnostics • Tag-status Automatic update On/off (frequency see HWconfig) possible formats

  24. Web-diagnostics • VAT-tables Select table

  25. Localization of cable breakages (copper) Web-diagnostics Efficient error localization and removal through Web-Browser !

  26. Web-diagnostics • FO diagnostics • POF/PCF Line diagnostics integrated on the Scalance X WEB-interface • Long-term diagnostics pro port is also possible • Port diagnostics & quality-status of the POF/PCF cable • Detailed port diagnostics using LED’s, SNMP & PROFINET messages

  27. Diagnostics facilities for PROFINET LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Other tools

  28. PROFINET Topology editor • What is PROFINET Topology

  29. PROFINET Topology editor • PROFINET Topology (Drawing) Place boxes as desired Zoom in/out Drag and drop,to create a link Possibility of a backgroundpicture

  30. PROFINET Topology editor • PROFINET Topology (Drawing)

  31. PROFINET Topology editor • PROFINET Topology (Search & Find) Maintenance Damping reserve

  32. PROFINET Topology editor • PROFINET Topology (Online)

  33. PROFINET Topology editor • PROFINET Topology (Web) Save Cable disconnected

  34. Saved topology: A saved actual topology can be adopted as setpoint topology, making it easier to diagnose changes in the actual topology. PROFINET Topology editor • PROFINET Topology (Web) ET200s on Port6,=>error ET200son Port 5 ET200s on Port5,as configured

  35. Overview of diagnostics facilities for PN LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Other tools

  36. Diagnostics in the user program: (OBs) Organization blocks (OBs) form the interface between the operating system and the user program CPU startup Example.: OB100 (warm restart), OB101 (restart), OB102 (cold restart) Cyclical or clocked Example.: OB30-OB35 (timed interrupts), OB10-OB17 (time interrupts) When process interrupts occur Example.: OB40-OB47 (process interrupts) When faults occur OB82: channel diagnostic OB83: insert/remove module OB85: program execution error OB86: Rack fault, Station error Organization blocks are executed in accordance with their configured priority Reading out diagnostic interrupts from I/O modules or PN devices with SFB 54

  37. Report System Error

  38. Report System Error

  39. Report System Error (Web) Click and surf through the information Here is the problem

  40. Further information LEDs on the device/controller Engineering Diagnostics Integrated Web Servers Diagnostics with the Topology Editor Diagnostics in the user program: error OBs, SSLs Other tools

  41. Networkmanagement Tools • Network monitoring 24x7 via Web-interface • Detailed diagnostics of PROFINET network incl. ring redundancy and even WLAN • Standard diagnostics of third-party devices • Automatic device detection and network topology • Personalized Web diagnostics • Standard network reports • Alarming • Integration HMI/SCADA • Simple operation

  42. Wireshark Wireshark is a freeware for recording data traffic Is able to record traffic between controller and device.

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