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Tech/ME 140 Lecture 2

Tech/ME 140 Lecture 2. Material Processing Methods for Metals, Plastics, Composites etc. Machining Turning Milling Drilling Sawing Shaping Planing Routing Waterjet Cutting Laser Cutting Non-Traditional machining Casting Sand Casting Die Casting Investment Casting

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Tech/ME 140 Lecture 2

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  1. Tech/ME 140 Lecture 2 Material Processing Methods for Metals, Plastics, Composites etc.

  2. Machining Turning Milling Drilling Sawing Shaping Planing Routing Waterjet Cutting Laser Cutting Non-Traditional machining Casting Sand Casting Die Casting Investment Casting Centrifugal Casting Slush Casting Permanent Casting Plaster Mold Casting Shell Casting Joining/Assembling Welding Gluing Screwing Nailing Jointing Dowelling Press Fitting Riveting Metal Forming Forging Heading Sintering Extrusion Ball Bearing Forming Sheet Metal Forming/Stamping Shearing Punching Hemming Bending Spinning Drawing Blanking Perforating Slitting Coining Plastic and Composite Forming Vacuum Forming Thermoforming Press Forming Injection Molding Extrusion Molding Rotational Molding etc Surface Finishing Coating Plating Staining Painting Conditioning Metallizing Rapid Prototyping Stereolithography (SLA) Solid Ground Curing (SGC) Laminated Object Manufacturing (LOM) Fused Deposition Modeling (FDM) Selective Laser Sintering (SLS) Ballistic Particle Manufacturing (BPM) 3D Printing and Deposition Milling (3DP) Direct Shell Production Casting (DSP) Manufacturing Processes

  3. Machining A collection of material-working processes in which power-driven machine tools, such as lathes, milling machines, sawing machines, and drill presses, are used with a sharp cutting tool to mechanically cut the material to achieve the desired geometry

  4. Turning Turning is the process of producing cylindrical, round or tapered workpieces using a single-point cutter on a lathe.

  5. Milling Milling is the process of cutting away material by feeding a workpiece past a rotating multiple tooth cutter.

  6. Machining Includes: Turning Milling Drilling Sawing Shaping Planing Routing Waterjet Cutting Laser Cutting Non-Traditional machining

  7. Casting Casting is a manufacturing process by which a liquid material is poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process.

  8. Assembling Processes Include: Welding Gluing Screwing Nailing Jointing Dowelling Press Fitting Riveting

  9. Metal Forming Includes: Forging Bending Spinning Pressing Drawing Extrusion Heading Sintering

  10. Sheet Metal Forming and Stamping Include: Shearing Punching Hemming Bending Spinning Drawing Blanking Perforating Slitting Coining

  11. Plastic and Composite Forming Include: Vacuum Forming Thermoforming Press Forming Injection Molding Extrusion Molding Calendering Rotational Molding Others

  12. Log on to the following page for definitions of manufacturing processes: http://www.jobshop.com/techinfo/

  13. Turning Machines, Products, and Processes

  14. Milling Machines, Products, & Processes

  15. Drilling Machines and Processes

  16. Sawing Machines and Processes

  17. Grinding Machines and Processes

  18. Finishing Machines and Processes

  19. Waterjet Cutting Machines and Processes

  20. Laser Cutting Machines and Processes

  21. Casting Equipment and Processes

  22. Casting Equipment and Processes

  23. General forming and fabrication techniques used in processing plastic and composite materials Molding is the process of shaping pliable material using a model called pattern. A mold is a hollowed-out block that is filled with a liquid or semi-liquid plastic materials. The liquid hardens or sets inside the mold, adopting its shape. The manufacturer who makes the molds is called the moldmaker They include: Blow molding Injection molding Thermoforming Vacuum forming Pressure forming Rotational molding Extrusion Machining Liquid resin molding Plastic and Composite Forming

  24. Liquid Molding of a Thermoset Resin into a Dry Fiber Preform

  25. Injection Molding Machine

  26. Injection Molding Operation

  27. Plastic Molding Machines and Processes

  28. Plastic Molding Machines and Processes

  29. Press Forming of Thermosetting Composite Sheets

  30. Extrusion Process

  31. Vacuum Forming Process

  32. Metal Forming Equipment and Processes

  33. Sheet Metal Forming Equipment and Processes

  34. Sheet Metal Forming Equipment and Processes

  35. Scrap Hole Blank Slug Sheet Metal Forming Equipment and Processes

  36. Sheet Metal Spinning Equipment and Processes

  37. Woodworking Equipment and Processes

  38. Assembling Equipment and Processes

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