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ISIS TS1 Project progress summary

ISIS TS1 Project progress summary. Stephen Gallimore Project Manager for the ISIS TS1 Project. ICANS XXIII – Chattanooga, TN, USA 15 th October 2019. Contents. Introduction Progress Summary TRaM Target services trolley Looking to the future Work still to do Long shutdown

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ISIS TS1 Project progress summary

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  1. ISIS TS1 Project progress summary Stephen Gallimore Project Manager for the ISIS TS1 Project ICANS XXIII – Chattanooga, TN, USA 15th October 2019

  2. Contents • Introduction • Progress Summary • TRaM • Target services trolley • Looking to the future • Work still to do • Long shutdown • Future work • Summary & acknowledgments

  3. Introduction – Background • ISIS produced first neutrons in Dec 1984 • ISIS was originally expected to have an operational life of 20 years; but we’re still going strong! • Original Target station 1 (TS1) design utilised a uranium based target • Until the operation of TS2 (2009) TS1 ran at 50Hz View of monolith inside TS1

  4. Introduction – Project Overview The TS1 project is part of ISIS’ commitment to ensuring the ongoing sustainability of the facility. It will: • Secure the future of TS1 and enable it to operate for many more years • Provide improved flexibility for future target or moderator changes • Make current operations of the target station easier • Provide a neutron performance increase, of up to a factor of 2, on some instruments • Provide confidence in the ongoing operation of TS1 to enable future instrumentupgrades • Improve our knowledge and skills in target station design for future projects

  5. Introduction – Project Overview • £15M (2015 pre-Brexit prices) – yes, this has changed • Implementation phase 2016 – 2022 • As of Oct ‘19 – 66,000+ staff hrs • Hugely interdisciplinary Close-up of the target, reflector and moderators (TRaM) CAD render of full target trolley showing TRaM & services trolley

  6. Progress summary - Reflector • Machining and Ni-plating now complete • Preparing for FATs at the end of month • Delivery past ‘Brexit’ deadline • Have also had an aluminium ‘mock’ reflector assembly made Technical team behind plated reflector blocks during recent visit For more information please see the poster: ISIS TS1 Project - Reflector Engineering Development By Dan Coates – 17th Oct @ 16:30

  7. Progress summary - Reflector • Contacted by supplier in June • Error in manufacture had led to cracked Be (shown right) • Not all smooth sailing • Very fortunate we had ‘spare’ material Image showing damage to beryllium block 111

  8. Performance Overview - Reflector assembly Photo of full reflector assembly prior to plating

  9. Progress summary- Target assembly • Operational target complete • 2nd Target in production • Plates, vessel and spacer piece already in production • Will be using a stainless steel replica target during initial testing For more information please see the poster: Measurement and Simulation of Decay Heat in the ISIS TS1 Target By Dan Wilcox – 17th Oct @ 16:30

  10. Progress summary - Cryogenic moderators • Methane now features a dual (poison) foil design • Methane transfer line also being replaced – being fabricated at present • Looking to establish a framework for longer term • Hydrogen – complicated production Assembly drawing of methane moderator

  11. Progress summary- Services skid construction • Major water services components installed • Pipework welding underway (onsite) • ATEX room delivered and under construction • Services construction completion due by Feb 2020 & testing by May 2020 Photo of current status of modular services trolley in R106

  12. Progress summary- Cryogenic cold boxes • H2 box nearing completion • CH4 box still in manufacture • Despite close supervision and regular contact, supplier is well behind schedule • Limited in what SATs we can carry out prior to installation Photo of internals of hydrogen cold box

  13. Looking to the future- What still remains • Shielded containers for waste removal • Moderator production • Controls • Pre-installation testing • Readiness review – Dec 2019 • Long shutdown: • Strip-out • Installation • Pre beam commissioning • With beam commissioning Section view through reflector flask

  14. Looking to the future- Long shutdown • Planned to begin Sep 2020 (subject to review) • Also features large accelerator and instrument projects • 12 months off for TS1 but cycle(s) run on TS2 • Significant resource, safety and scheduling requirements • Plans to cover all of this are in place but need further development …Subject of another talk at ICANS XXIII – up next!

  15. Long shutdown Long shutdown Long shutdown ISIS-II decision Looking to the future- Future work Larmor, IMAT, ChipIr, ZOOM TOSCA, MAPS, MARI, OSIRIS Instrument projects/Endeavour ESS Instruments RIKEN-RAL refurbishment Harwell Fac Building TS1 target implementation TS1 target feasibility Linac Tank IV Linac Tank I ISIS-II feasibility ISIS-II studies ISIS-II design ISIS-II construction *Don’t have all the funding fixed for it yet

  16. Summary • On track with schedule, scope & cost • … but challenges remain • Firm dates in place for long shutdown (subject to review) • Resource constraints have impacted on timescales and spend • As equipment arrives heavy reliance on operational team for assembly, alignment and testing • Provisional plans already in place for the shutdown – need development • Already looking to build on the TS1 project for ISIS-II

  17. Acknowledgements My sincere and genuine thanks go to all those whom have provided information and direct input to this presentation and its associated paper & to the whole project team! A photo of many of the team involved with the TS1 project

  18. Acknowledgements A shameless and blatant plug for other related work: • Dan Wilcox • Two Methods for Measuring Residual Strain in ISIS Target Plates • Measurement and Simulation of Decay Heat in the ISIS TS1 Target • Ross Turnley • ISIS TS1 Project – Removal of the Target, Reflector and Moderator (TRaM) Support Structure using a Bandsaw within a Remote Handling Cell • Dan Coates • ISIS TS1 Project - Reflector Engineering Development • Dan Pooley • The ISIS TS1 Project: Instrumentation for the measurement of the moderator time structure and neutron flux across the ISIS instrument suite. • … and me again

  19. If you have any questions I would now be happy to take them Thank you for your Attention

  20. Back-up slides

  21. Back-up slide: further TRaM details ‘Splitable’ reflector assembly Back door Aluminium cooling pads Neutron flight path to instruments Beam monitoring Proton beam Target Hydrogen moderator Cantilever frame Cryogenic transfer line Water pipework Methane Moderator Labelled CAD Image of in-void vessel components, with reflector in ‘open’ position

  22. Progress summary- Cantilever support frame • 1st frame complete & being tested (in conjunction with mock reflector) • Will rod-out issues before making 2nd later this year • Has been used for fitting-up flexible water pipes for welding Image of cantilever frame with a replica reflector assembly

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