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Jeff Gunnell and Peter van Vuuren ExxonMobil Chemical - Core Engineering

Jeff Gunnell and Peter van Vuuren ExxonMobil Chemical - Core Engineering. COMMONLY HEARD PHRASES. “lump sum, turn key” “industry-standard design” “trend-line decrease in cost” “year on year improvements” “best practices”. GOALS. Understand the driving forces Recognise technology trends

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Jeff Gunnell and Peter van Vuuren ExxonMobil Chemical - Core Engineering

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  1. Jeff Gunnell and Peter van Vuuren ExxonMobil Chemical - Core Engineering

  2. COMMONLY HEARD PHRASES “lump sum, turn key” “industry-standard design” “trend-line decrease in cost” “year on year improvements” “best practices” PROCESS ANALYTICAL SYSTEMS- a vision for the future

  3. GOALS Understand the driving forces Recognise technology trends Imagine the future Create change PROCESS ANALYTICAL SYSTEMS- a vision for the future

  4. UNDERSTAND THE DRIVING FORCES Reduce time from concept to product Reduce hours for design and development Reduce cost of build Reduce cost of ownership Maximise profitability PROCESS ANALYTICAL SYSTEMS- a vision for the future

  5. TODAY’S ANALYSER SYSTEM PROCESS ANALYTICAL SYSTEMS- a vision for the future

  6. TODAY’S ANALYSER SYSTEM PROCESS ANALYTICAL SYSTEMS- a vision for the future

  7. TODAY’S ANALYSER SYSTEM PROCESS ANALYTICAL SYSTEMS- a vision for the future

  8. TODAY’S ANALYSER SYSTEM PROCESS ANALYTICAL SYSTEMS- a vision for the future

  9. TODAY’S ANALYSER SYSTEM PROCESS ANALYTICAL SYSTEMS- a vision for the future

  10. TODAY’S ANALYSER SYSTEM PROCESS ANALYTICAL SYSTEMS- a vision for the future

  11. TODAY’S ANALYSER SYSTEM PROCESS ANALYTICAL SYSTEMS- a vision for the future

  12. TODAY’S ANALYSER SYSTEM PROCESS ANALYTICAL SYSTEMS- a vision for the future

  13. TODAY’S ANALYSER SYSTEM PROCESS ANALYTICAL SYSTEMS- a vision for the future

  14. TODAY’S COST OF BUILD PROCESS ANALYTICAL SYSTEMS- a vision for the future

  15. TODAY’S COST OF BUILD For a major greenfield project PROCESS ANALYTICAL SYSTEMS- a vision for the future

  16. TODAY’S COST OF BUILD For a major greenfield project PROCESS ANALYTICAL SYSTEMS- a vision for the future

  17. THE FUTURE The challenge... ...and the opportunity Reduce cost of build by 40% PROCESS ANALYTICAL SYSTEMS- a vision for the future

  18. TODAY’S COST OF BUILD For a major greenfield project PROCESS ANALYTICAL SYSTEMS- a vision for the future

  19. TODAY’S COST OF OWNERSHIP PROCESS ANALYTICAL SYSTEMS- a vision for the future

  20. TODAY’S COST OF OWNERSHIP PROCESS ANALYTICAL SYSTEMS- a vision for the future

  21. THE FUTURE The challenge... ...and the opportunity Reduce cost of ownership by 35% PROCESS ANALYTICAL SYSTEMS- a vision for the future

  22. TODAY’S COST OF OWNERSHIP PROCESS ANALYTICAL SYSTEMS- a vision for the future

  23. ENABLING TECHNOLOGIES • Modular sample system components • developed by the semi-conductor industry • ISA group working on design standards • Application specific integrated circuits • provide the smart components • Open communication architectures • provide the data integration PROCESS ANALYTICAL SYSTEMS- a vision for the future

  24. Field LAN IMAGINE THE FUTURE A P Process Stream Analyzer Controller T F Level 1 Level 0 PROCESS ANALYTICAL SYSTEMS- a vision for the future

  25. IMAGINE THE FUTURE FLAN (Optical Fiber) Sensor = Moisture Probe P IA Controller (ASIC) F T A Sensor/Signal Bus Original Picture of Gas Delivery System courtesy Valin Corporation; PROCESS ANALYTICAL SYSTEMS- a vision for the future

  26. IMAGINE THE FUTURE Sensor = RAMAN Probe P F T A PROCESS ANALYTICAL SYSTEMS- a vision for the future

  27. IMAGINE THE FUTURE Integrated analysers and sample systems Field-mounted and self contained Smart incorporating diagnostics + control Open-architecture data systems Plug-and-play maintenance Standard designs for generic applications PROCESS ANALYTICAL SYSTEMS- a vision for the future

  28. Integrated analysers and sample systems • analyser vendor provides sample system • one-shop stop • maximise standardisation • there really aren’t that many special cases Reduce hours for design and development PROCESS ANALYTICAL SYSTEMS- a vision for the future

  29. Field-mounted and self contained • can work anywhere • from the poles to the tropics • no analyser houses • no long sample transport lines • minimum utilities Reduce time of design and cost of build PROCESS ANALYTICAL SYSTEMS- a vision for the future

  30. Smart with diagnostics + control • full system info available • remote modification of parameters • control of P, T, F • with flow control, install across control valves Reduce cost of ownership PROCESS ANALYTICAL SYSTEMS- a vision for the future

  31. Open-architecture data systems • one data highway for all systems • single window • opportunity for remote support • simple to add new analysers Reduce time of design and cost of build Reduce cost of ownership PROCESS ANALYTICAL SYSTEMS- a vision for the future

  32. Plug-and-play maintenance • For failures take a complete system to the field • plug in the new one, repair the old one back at the workshop Reduce cost of ownership PROCESS ANALYTICAL SYSTEMS- a vision for the future

  33. Standard designs for generic applications Reduce time from concept to product Reduce hours for design and development Reduce cost of build Reduce cost of ownership Maximise profitability PROCESS ANALYTICAL SYSTEMS- a vision for the future

  34. CREATE CHANGE Agree a common vision Standardise sample system components Standardise data system architecture Partnerships between stake-holders PROCESS ANALYTICAL SYSTEMS- a vision for the future

  35. COMMERCIAL BREAK RELATIONSHIPS IN THE PROCESS ANALYSIS INDUSTRY discussion of how interactions between the stakeholders need to change Time: Wednesday 26 Jan, a.m. PROCESS ANALYTICAL SYSTEMS- a vision for the future

  36. PROCESS ANALYTICAL SYSTEMS- a vision for the future

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