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James Webb Space Telescope Integrated Science Instrument Module Status

JWST-PRES-012901. James Webb Space Telescope Integrated Science Instrument Module Status. Jamie Dunn JWST/ISIM Manager JWST Partner’s Workshop May 19, 2009. ISIM CDR. Successfully conducted March 9-12 at GSFC Major findings

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James Webb Space Telescope Integrated Science Instrument Module Status

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  1. JWST-PRES-012901 James Webb Space TelescopeIntegrated Science Instrument ModuleStatus Jamie Dunn JWST/ISIM Manager JWST Partner’s Workshop May 19, 2009

  2. ISIM CDR • Successfully conducted March 9-12 at GSFC • Major findings • Highly optimistic schedule which was not closing at the time of CDR • Resolved with new LRD of June 2014 • SI flight deliveries not impacted by new LRD • Observatory thermal issues • NGAS/GSFC has chosen a set of minimally invasive options which result in radiator thermal performance margins above 50% • Options to further reduce IEC backloading are still being explored • Identify responsible person for each critical test • Ongoing, accomplished as part of test planning • A total of 94 RFAs issued • As of today: • 52 responses submitted to the originator • Of those, 29 have been closed

  3. DRAFT REV-H DRAFT Rev H 05/14/09 As of 05/14/09

  4. Status and Recent Progress - ASICs • Second flight run of ASICs is in process • Teledyne is making excellent progress finalizing the production details, and is working to a schedule that supports deliveries to flight instrument teams beginning this November • Pathfinder units begin assembly this week • First flight article builds beginning in July • Have determined that the minimum common mode voltage requirement needs to be increased • Instrument teams notified, design modifications are in process

  5. Status and Recent Progress – NIRSpec Detectors • Pathfinder Detector System testing is progressing well • Delivery to ESA scheduled for mid-July • Flight Detector System is awaiting delivery of flight ASICs • Scheduled for mid-November, supporting a Flight DS delivery of February 2010 • Evaluating options for ASIC common mode voltage requirement change • Plan to implement on the flight FPE prior to flight ASIC delivery • Have two high quality spare SCA candidates in-hand • Selection agreement with ESA pending 8 Mpix HgCdTe Focal Plane Assembly Focal Plane Assembly (FPA)

  6. Status and Recent Progress - Microshutters • Flight Microshutter System integration is in progress and on track for September delivery to ESA • Selected flight arrays • MCE boards in testing • Final magnet motor deliveries from CDA imminent • Final shock requirements agreed to with Mission Systems • Plans envelope cryo and launch environments • Qualification testing at Astrium to begin next week Microshutter Array

  7. Status and Recent Progress – ISIM Harness Radiator • Critical Design Review scheduled for June 15 at GSFC • Had been postponed due to interface loads issues, which have been resolved • Incorporation of a spherical bearing assembly reduced loads and simplified integration with the backplane • Most drawings complete and out for quote • Working toward December delivery

  8. Status and Recent Progress – Harness • Have shipped over 150 harness assemblies in support of • Instrument ETU and flight builds • EGSE (SITS, etc…) • ISIM integration and test preparations • Held a successful NIRSpec Detector Harness Manufacturing Readiness Review on May 5, 2009 • Tayco has improved the application and control of the potting where the cable meets the backshell

  9. Status and Recent Progress – ICDH and IRSU • ICDH ETU I&T scheduled to complete in June • Support of instrument thread testing and FSW development will continue • Helping out GLORY… • Failure of their flight spacecraft computer boards has jeopardized the January 2010 launch date • JWST flight assets will be utilized, and can be implemented in time to preserve GLORY’s schedule • Resultant 3 month impact to ISIM ICDH can be absorbed • IRSU Protoflight boards build in process • Box level I&T to begin in September ICDH IRSU

  10. Status and Recent Progress – ISIM Software and ITSS • Flight Software • Build IC11 testing to begin next month • NIRSpec MSS FSW • Began development of MSS C4.1 (final build) • NIRSpec DS FSW has transitioned into “maintenance” mode • ITSS • Focus is now shifting to: • Build and test of the Certification Lab at GSFC for ISIM I&T • Build and test of ISIM Electrical Simulators for testbeds at Northrop Grumman • Continuing to support systems in the field in maintenance mode • Continuing to support instrument interface testing

  11. Integration of the prototype baffle test unit completed and the first unit is being tested. Status and Recent Progress – ISIM Electronics Compartment The first cure cycle of the IEC shell is complete. Co-cure inserts and final fiberglass layer fabrication begins in the first week of May. Inserts ready for installation

  12. Status and Recent Progress – ISIM Structure Nearly Complete • Flight Structure delivery on schedule for July! Assy Sequence Left to Right, Top to Bottom A B C E H F J G N (GE2070600) K L M

  13. Status and Recent Progress – ISIM Structure Deck M

  14. Status and Recent Progress – ISIM Optics • LOTS of work on test data sets in support of ISIM cryo performance testing • Extensive analysis efforts in support of test budgets, wavefront sensing, calibrations, stray light, etc… • Cryogenic metrology equipment/plans nearly complete (photogrammetry, laser radar, MATF, IATF, scale bars, etc…) • Optics Summit scheduled for June 16-19 at the ECO • Agenda/Objectives: • Update on ISIM optical alignment and verification plan, flows, and test error budgets not previously covered • Follow-up on actions from IOTA in 2008 and ISIM CDR Cryogenic metrology hardware

  15. Status and Recent Progress – OSIM • Ball components are completing assembly and most Goddard components are in fabrication • Primary mirror scheduled for shipment next week • Ball deliveries on target for end of June • OSIM integration at GSFC will begin in July Pupil Select Mechanism wheel Alignment Diagnostics Module

  16. Status and Recent Progress – OSIM Primary Mirror Interferometric testing Optical Bench Assembly Fold Mirror 2 after coating Fine Phase Plate after coating

  17. Status and Recent Progress – MGSE Lower GESHA • SAMORAI • Assembled and ready for proof testing • Upper GESHA • Assembled w/ spare h/w, ready for chem film • Ship Date May, following ITP to GESHA mating interface work

  18. Received March 24, 2009 Received March 24, 2009 Status and Recent Progress – MGSE • ISIM Support Stand Dolly (ISSD) • Full assembly to be complete at GSFC • (April 2009) • ISIM Metrology Integration Stand (IMIS) • Full assembly to be completed at GSFC • (April 2009) Dolly-to-Stand Kinematic Interface 3 2 1

  19. Status and Recent Progress – Integration and Test • Space Environment Simulator modifications are complete, and helium shroud is undergoing acceptance testing • Operations team lead by Debbie Ramey is focusing on procedure development and pending instrument ETU deliveries starting late summer • Beginning in June… • Internal transition to the GSFC I&T complex begins • Major MGSE build-up and integration space secured 8 Mpix HgCdTe Focal Plane Assembly

  20. ISIM Year Ahead • In a year… • Flight ISIM Integration and Test begins!

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