The Management of Stationary Concrete Batching Plant

1. The Management of Stationary Concrete Batching Plant Abstract: Stationary concrete batching plant consists of different parts which can be adjusted according to the customers’ requirements such as for commercial purpose or industrial engineering. How to have a good control of the whole plant cost? Learn more. Stationary Concrete Batching Plant for Sale With the increasing infrastructure of each country, the demand for concrete output increases. Commercial concrete batching plant is has also become a hot investment. What are the configurations of stationary concrete batching plant? The stationary batching plant is made up of concrete mixer, aggregate storage system, powder storage system, aggregate conveying system, powder conveying system, metering system, air control system, and centralized control system.

2. We usually adopt twin shaft concrete mixer for the concrete batching plant. The common models are JS500, JS750, JS1000, JS1500, JS2000, JS3000, etc., of which the mixing capacity ranges from 0.5 m3 to 3 m3. They features excellent mixing performance and short mixing cycle. The aggregate storage system is also called the batching machine, which is usually divided into two bins, three bins and four bins. The common models are PLD800, PLD1200, PLD1600, PLD2400, PLD3200, etc. Aggregate storage needs to be used together with the aggregate conveying system. The aggregate conveying system is divided into two types: hopper conveying and belt conveying. The hopper conveying area is small, which is suitable for small stationary concrete plants. The belt conveying is of high efficiency, which is suitable for all models. The powder storage system is suitable for storing cement, fly ash, etc. Cement silos are divided into vertical and horizontal cement silos according to site requirements. It needs to be used with a powder conveying system(screw conveyor). The length of the powder conveying system can be selected according to site requirements.

3. The metering system is divided into the metering of aggregate, powder, water and additives. The model is selected according to the model of the concrete mixing plant. The air control system is used to open the discharge port of the main concrete mixer, batching machine and other equipment. The centralized control system is the control center of the whole set of equipment. The operator only needs to press the button to make the whole set of equipment work. The above is a brief introduction to the configuration of stationary concrete batching plant. Commercial Concrete Batching Plant VS Industrial Concrete Plant The stationary concrete batching plant can be divided into commercial concrete batching plant and industrial concrete plant according to the purpose. What are the differences between commercial mixing plant and engineering mixing plant? Industrial concrete batch plant is a concrete mixing plant built for a certain project, which provides the required concrete for the project. The commercial mixing plant is a mixing plant dominated by commercial purposes, and the key overall goal is to meet the various needs of customers. The engineering mixing plant is generally located around the project, so there is no need for external sealing, and the structure is very simple, but the natural environment is likely to be dirty. The commercial mixing plant is mainly for profit, and generally it must be sealed for a clean surrounding.

4. As for the applications, the industrial concrete plant is to provide concrete for a project. Therefore, when selecting the mixing plant, the customers only require that it can meet its own production requirements. Commercial concrete mixing plant is to produce concrete for market sales, which need to produce of different kinds of concrete. Therefore, the configuration of the engineering mixing plant is relatively simple, and the machinery of the commercial concrete plant will be relatively complete, so as to meet the requirements of different customers. It is not difficult to judge that the industrial concrete plant price is much lower than that of commercial concrete batching plant. In addition, different concrete output also has a big effect on the final choice. It is important to find a concrete mixing plant that best suits your production requirements.

5. The Cost Control of Stationary RMC Plant How to run a stationary RMC plant successfully and make it profitable? We need to have a cost control of the the raw material and production. Cement is one of the most important materials in commercial concrete, which has a huge impact on the quality and performance of ready-mixed concrete. Try to choose the cement from one or two manufacturers as much as possible. Its strength standard deviation is small, the adaption range for various admixture manufacturers should be wide, and the slump loss rate should be small over time. The crushing value of sand and gravel aggregates should be small, which is suitable for continuous gradation. Its needle flake content and mud content should be small. There are no other harmful substances. Slag powder has a large specific surface area, high activity index, high fluidity ratio, and low ignition loss. Fly ash has high activity index, low water requirement ratio, and low ignition loss. SO3, moisture content, chloride ion content, alkali content, etc. must also be tested as necessary.

6. Ready mix concrete plant can use tap water or natural water without harmful impurities. Low-grade concrete can use circulating water slurry to reduce waste and reduce costs. The production management of stationary concrete batching plant for sale is a scientific control method for the whole process of commercial mixing. It completes the realization of commercial concrete products through effective control of various links and various influencing factors related to the commercial concrete production process. Therefore, we also need to stress the equipment maintenance. We need to do weight verification on a regular basis. When encountering abnormal fluctuations in concrete quality, the re-inspection should be timely to ensure that the concrete production measurement is accurately measured in accordance with the mix ratio issued by the laboratory. Keep the metering system clean and ensure that the mixer and its accessories are in good condition. It is forbidden to shorten the mixing time at will to ensure that the concrete has enough mixing time.