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Department of Mechanical Engineering: Making the Future - Novel Solutions for Manufacturing Processes

Explore novel solutions and techniques for manufacturing processes in various industries such as aerospace, automotive, medical, photonics, electronics, and more. Discover how to increase productivity, reduce environmental impacts, lower manufacturing costs, and develop future materials. Learn about cutting-edge technologies like cryogenic machining, hybrid cooling, additive manufacturing, and self-aware tools. Join us in shaping the future of manufacturing.

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Department of Mechanical Engineering: Making the Future - Novel Solutions for Manufacturing Processes

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  1. Department of Mechanical Engineering Making the FutureNovel Solutions for Manufacturing Processes + - Shokrani, A., 2016 Assistant Professor

  2. Machining parts Aircraft aeroframe Automotive Jet engine and gas turbine Medical implants Photonics Electronics and optoelectronics MEMS Oil & Gas Consumer products Space

  3. Today’s Manufacturing 256 tonnes of titanium is bought for A380 Only 77 tonnes of titanium flies on A380 It takes 24 hours to machine 36 cutting tools are used Pylon spar

  4. + - Making the Future Novel solutions for making future: Disrupt the manufacturing processes Increase productivity Reduce environmental and health impacts Reduce manufacturing costs Make future materials manufacturable Tesla Giga Factory

  5. Material Cutting

  6. Material Cutting

  7. Material Cutting

  8. Material Cutting

  9. Cutting chips

  10. Machining Specialist Alloys

  11. Cryogenic Machining

  12. Cryogenic Machining

  13. Cryogenic Machining 1.5x Increased tool life 5x increased productivity

  14. Hybrid Cooling

  15. Hybrid Cooling Cryogenic + Minimum quantity Lubrication (MQL)

  16. Hybrid Cooling

  17. Hybrid Cooling

  18. Hybrid Cooling When we started, adding 15min to 45min tool life was a dream!

  19. Just an example… 256 tonnes of titanium is bought for A380 Only 77 tonnes of titanium flies on A380 It takes 24 hours to machine 36 cutting tools are used Pylon spar

  20. Additive Manufacturing

  21. START Subtractive Technologies for Additively Realised Test parts

  22. Particle Accelerator

  23. Additive Solutions for Subtractive Problems

  24. Concurrent Modelling/Decision Making Self Aware Tools Vision AI

  25. Thank You

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