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MES solutions for Cold Rolling Mills and Processing Lines

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MES solutions for Cold Rolling Mills and Processing Lines

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    1. MES solutions for Cold Rolling Mills and Processing Lines Plant Management & Optimization

    2. How to maximize the profit? Increase Throughput Improve Quality Reduce Production Costs Optimize Logistics

    3. MES - Overview Statement Functionality’s Mapping MES

    4. Links to several screenshots on blocksLinks to several screenshots on blocks

    5. InformIT ProductionManager Functionality Receive Data from ERP-System Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock

    6. InformIT ProductionManager Functionality Receive Data from ERP-System Production Scheduling Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock

    7. InformIT ProductionManager Functionality Receive Data from ERP-System Production Scheduling Material Tracking Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock

    8. Receive Data from ERP-System Production Scheduling Material Tracking Material Identification InformIT ProductionManager Functionality Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock

    9. Receive Data from ERP-System Production Scheduling Material Tracking Material Identification Preset Management InformIT ProductionManager Functionality Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock

    10. InformIT ProductionManager Functionality Receive Data from ERP-System Production Scheduling Material Tracking Material Identification Preset Management Data Acquisition Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock

    11. InformIT ProductionManager Functionality Receive Data from ERP-System Production Scheduling Material Tracking Material Identification Preset Management Data Acquisition Coil Reports Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock Link to full-screen snapshot when clicking on small snapshot Link to Logistic slides when clicking on stock

    12. MES Functionality Independent from production phase Down-Time Management Crew Management Equipment Operation Monitoring Alert Management Roll Management Quality Management Trip Recording

    13. Benefits by MES Systems Optimized Production Scheduling Reduced Downtimes Workflow Optimization by Pacing Link to Logistic Slides when clicking on Optimize logistics Link to Logistic Slides when clicking on Optimize logistics

    14. CPM/MES Installations in Metals Industries Asia Baosteel; Shanghai, PR China (2) Baoxin; Ningbo, P.R. China (2) Chang Mien ; Taiwan Chia-I; Taiwan China Steel; Taiwan DAYE SPECIAL STEEL; Wuhan, China Hang Zhou; P.R. China Inchon Iron & Steel; South Korea Jiuquan Iron & Steel Co.; P.R. China KIA Steel; Korea Laiwu Iron & Steel; P.R. China Maanshan Iron & Steel; P.R. China MALAYAWATA; Penang, Malaysia (3) Panzhihua Iron & Steel; P.R. China Posco; Korea SKS Krupp Stainless; Shanghai-Pudong, PR China (3) Thai Special Steel Ind. ; Thailand TYCOONS; Thailand YIEH UNITED ; Taiwan (2) Africa NSDK; Egypt POSEC; Egypt Europe Alcan Deutschland; Nachterstedt, Germany (2) Aluminium Norf; Norf, Germany ALUSUISSE; Chippis, Switzerland (3) ARBED; Dudelange, Luxembourg AST ; Italy, Terni (2) AST ; Italy, Torino AvestaPolarit ; UK AVESTA-SHEFFIELD; Sweden Celsa; Barcelona, Spain Corus; IJmuiden, Netherlands EUROPA METALLI ; Italy Fundia Bygg; Norway Hoogovens Aluminium; Koblenz, Germany (2) Hoogovens Staal; IJmuiden, Netherland Krupp Thyssen Nirosta; Krefeld, Germany (2) Mannesmannröhren-Werke Sachsen; Zeithain, Germany Outokumpu ; Finland Preussag Stahl; Salzgitter, Germany (2) PROFILARBED; Differlange, Luxembourg SCANA BJÖRNEBORG; Björneborg, Sweden

    15. Excerpt Reference List Mills & Processing Lines Hoogovens Aluminium, Koblenz Aluminium Cold Rolling Mill Aluminium Norf GmbH 2-Stand Aluminium Rolling Mill Preussag Stahl AG Blast Furnace B Mannesmann Röhrenwerke Sachsen Tube Rolling Mill Krupp Thyssen Nirosta Cluster Cold Rolling Mill Alusuisse Revamp of a Hot Rolling Mill Alcan Deutschland GmbH Continious Annealing and Coating Line Preussag Stahl AG Blast Furnace A Wickeder Westfahlenstahl GmbH Six-high CVC Reversing Mill Jiuquan Iron & Steel Co. Plate Mill Hoogovens Stahl BV Temper Mill VSZ U.S.Steel Kosice DCR Mill Alusuisse Revamp of Q30 Cold Rolling Mill Baosteel Temper Mill Corus IJmuiden DCR Mill Baoxin, Ningbo 2 x 20-high Reversing Mill ThyssenKrupp Nirosta 20-high Reversing Mill

    17. MES

    22. Quality Data Visualization

    23. Reports

    24. Roll Change

    25. Order Management

    26. InformIT CrewManager Compose working teams Team composition can variate in different periods Define shift rotation schedule System checks automatically, if schedule is valid (i.e. 2 spare shifts after one working shift for each resource) Define validity period 1-31 days Maximum 12 future periods Each period consists: Period duration in days Number of shifts per day Start time & duration for each shift Crew rotation schema

    27. InformIT EquipmentManager “The operational goal is to keep plant, equipment and facilities available with minimum downtime at minimum cost to maximize revenue and profit” (Source: Gartner Group) Keep equipment available with minimum downtime Access to real-time maintenance information Maintenance triggers and alarms Downtime fault reports Operation time, start, stop are monitored and accumulated

    28. InformIT RollManager Roll change preparation Decision support and alerts Roll history (i.e. roll shop grinding or damages) Accumulated rolled length and tonnage for each roll Since last grinding For entire lifetime Roll-shop Management Overview on all available rolls

    29. InformIT RollManager Roll change preparation Decision support and alerts Roll history (i.e. roll shop grinding or damages) Accumulated rolled length and tonnage for each roll Since last grinding For entire lifetime Roll-shop Management Overview on all available rolls Clicking on “Roll Change preparation” or “Roll history (i.e. roll shop grinding or damages)” opens Backup slides. Clicking on “Roll Change preparation” or “Roll history (i.e. roll shop grinding or damages)” opens Backup slides.

    30. Visual Quality Monitor and report production quality for flat steel from cold rolling or skin pass mills to operations and sales personnel, as well as customers. Increase customer satisfaction by culling production not meeting order specifications Improve production with long-term data archiving and analysis Easily see quality problems via advanced three-dimensional displays

    31. InformIT AlertManager Shop floor wide access to machinery status for maintenance crew LAN wide Acquisition of Alerts & Events, Filtering and sorting based on different selection criteria statistical evaluations

    32. TripRecorder Analyze and compare events like strip breaks Collects permanently 32 real and 64 binary values from the process (? 20 ms) In case of an event a specified period before and after the event is saved to file (csv-format) Trends of 2 trips in one dialog allows an easy comparison of trips Easy to use CSV-Files can easily be read from CD Data can be analyzed using Excel or 3rd party tools

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