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Crown SX3000 Series Forklift Parts Catalogue Manual

service repair manual

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Crown SX3000 Series Forklift Parts Catalogue Manual

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  1. SX Parts Manual SX3000 Series Printed in Germany ●Revision Level A Order Number: 812710-006

  2. TABLE OF CONTENT Printed in Germany 1

  3. TABLE OF CONTENT Table of Content ITD – INTRODUCTION General ................................................................................. 7 PAGE SERIAL NR. CUT REV. SECTION 1 – COVERS Covers................................................................................... 12 Outriggers ............................................................................. 14 Caster Wheel ........................................................................ 16 PAGE SERIAL NR. CUT REV. SECTION 2 – HYDRAULIC PART Tube-/Hose Layout ................................................................ 20, 22 Hydraulic TL Mast ................................................................. 24 Hydraulic TT Mast................................................................. 26 PAGE SERIAL NR. CUT REV. SECTION 3 – DRIVE UNIT Gearbox................................................................................. 30 Drive Motor ........................................................................... 32 Knuckel ................................................................................. 34 PAGE SERIAL NR. CUT REV. SECTION 4 – ELECTRICAL Electrical Parts ..................................................................... 38, 40, 42 Contactor .............................................................................. 44 Control Handle ...................................................................... 46, 48 Charger ................................................................................. 50 Batteries................................................................................ 52 Instrument ............................................................................. 54 Reverse Alarm ...................................................................... 56 Strobe Light........................................................................... 58 PAGE SERIAL NR. CUT REV. SECTION5 – BRAKE SYSTEM Brake..................................................................................... 62 PAGE SERIAL NR. CUT REV. SECTION 7 – MAST-/LIFT STRUCTURE TL Mast ................................................................................. 66 TL Mast - Chain .................................................................... 68 TT Mast................................................................................. 70 TT Mast - Chain .................................................................... 72 Fork Carriage ........................................................................ 74 Sideshift Mast TL .................................................................. 76 Sideshift Mast TT .................................................................. 78 Mast Safty Screen ................................................................ 80 Forks ..................................................................................... 82 Load Backrest ....................................................................... 84 Yoke ...................................................................................... 86 PAGE SERIAL NR. CUT REV. SECTION 8 – CYLINDER Lift Cylinder........................................................................... 90 Free Lift Cylinder................................................................... 92 Sideshift Cylinder.................................................................. 94 PAGE SERIAL NR. CUT REV. SECTION10 – MISCELLANEOUS SERVICE INF. Labels and Decals................................................................. 98 PAGE SERIAL NR. CUT REV. MP-SX3000-GB 10/04 • Printed in Germany MP-IDX-3230 M1.0-0000-0003 3 3

  4. INTRODUCTION Printed in Germany 5

  5. INTRODUCTION Important customer information Ordering Spare Parts To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual. Spare parts can be ordered by quoting: The truck specification number ● Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information. The truck model number ● The truck serial number ● This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. If you wish to have your own technicians trained, please contact Crown for relevant training courses. Subsequent Attachments and Modifications made to the Truck Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address: DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133 The net weight and position of attachments may considerably affect the capacity and other truck characteristics. ● Changing the electrical system or adding electrically operated components may result in operating faults. ● Modifications which have not been assessed may result in fatal accidents! MP-SX3000-GB 10/04 • Printed in Germany M/P-ITD-3230 M1.0-0000-0007 7 7

  6. PARTS Printed in Germany 9

  7. SECTION 1 Printed in Germany 11

  8. COVERS 2 1 4 3 to Knuckle 12 11 A 25 6 22 9 24 10 20 8 7 5 21 23 19 14 13 16 A 18 15 17 MP-3230-101 MP-1.0-3230 MP-SX3000-GB 10/04 • Printed in Germany M1.0-0000-00012 M1.0-0000-00012 12

  9. COVERS INDEX PART NUMBER PART NAME NUMBER REQUIRED 1..................... 813342 ..................................... Knuckle Cover ........................................................................................ 1 2..................... 050005-086 .............................. Screw...................................................................................................... 2 3..................... 813275-002 .............................. Cover (without Charger) ......................................................................... 1 813496-002 .............................. Cover (with Charger & UK-Plug)............................................................. 1 4..................... 050003-067 .............................. Screw...................................................................................................... 5 5..................... 805825-001 .............................. Blind Rivet Nut ........................................................................................ 4 6..................... 813537-331 .............................. Cover (without Charger) ......................................................................... 1 813537-332 .............................. Cover (with Charger) .............................................................................. 1 813537-333 .............................. Cover (with Charger/UK-Plug) ................................................................ 1 7..................... 813152 ..................................... Cover ...................................................................................................... 1 8..................... 050077-013 .............................. Screw...................................................................................................... 2 9..................... 109127-001 .............................. Clip Arrow Indicator (Green) ................................................................... 1 10.................... 109127-003 .............................. Clip Arrow Indicator (Red) ...................................................................... 1 11.................... 805818 ..................................... Spacer .................................................................................................... 6 12.................... 803469-007 .............................. Screw...................................................................................................... 6 13.................... 050010-061 .............................. Washer ................................................................................................... 2 050009-057 .............................. Washer (0,5 mm) .................................................................................... AR 050009-058 .............................. Washer (1,0 mm) .................................................................................... AR 050009-059 .............................. Washer (2,0 mm) .................................................................................... AR 14.................... 050008-057 .............................. Nut .......................................................................................................... 2 15.................... 813261 ..................................... Threaded Boss ....................................................................................... 2 16.................... 811528-001 .............................. Sidecover................................................................................................ 1 17.................... 811528-002 .............................. Sidecover................................................................................................ 1 18.................... 811573 ..................................... Power Unit Frame ................................................................................... 1 19.................... 812948 ..................................... Battery Cover Assembly (included 20 - 25) ............................................ 1 20.......................... 812949 ..................................... Tray ................................................................................................... 1 055055-021 .............................. Sheating ............................................................................................ 3 21.......................... 812955-001 .............................. Rubber End Cap ............................................................................... 1 22.......................... 812955-002 .............................. Rubber End Cap ............................................................................... 1 23.......................... 050067-012 .............................. Screw ................................................................................................ 8 053050-006 .............................. Screw Locking................................................................................... AR 24.......................... 804834-012 .............................. Cord .................................................................................................. 1 25.......................... 813791 ..................................... Mat .................................................................................................... 1 053050-010 .............................. Adhesive ........................................................................................... AR 813522-101 Cover Assembly (without Charger/included 6, 7, 9 - 12)........................................................ 1 813522-102 Cover Assembly (with Charger/included 6, 7, 9 - 12)............................................................. 1 813522-103 Cover Assembly (with Charger/UK-Plug/included 6, 7, 9 - 12) .............................................. 1 Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SX3000-GB 10/04 • Printed in Germany MP-1.0-3230 13

  10. OUTRIGGERS 11 10 4 6 9 5 9 8 8 7 Torque Bolts 385 Nm 4 0 2 11 10 3 6 1 5 Power Unit see Section 01.0 9 8 7 8 9 3 MP-3230-103 MP-1.1-3230 MP-SX3000-GB 10/04 • Printed in Germany M1.0-0000-00014 M1.0-0000-00014 14

  11. OUTRIGGERS INDEX PART NUMBER PART NAME NUMBER REQUIRED 1..................... 814365 ..................................... Outrigger (965 mm)................................................................................. 1 814710 ..................................... Outrigger (864 mm)................................................................................. 1 2..................... 814357 ..................................... Outrigger (965 mm)................................................................................. 1 814709 ..................................... Outrigger (864 mm)................................................................................. 1 3..................... 811422 ..................................... Clamp...................................................................................................... 2 4..................... 050007-070 .............................. Screw...................................................................................................... 4 5..................... 050008-030 .............................. Nut .......................................................................................................... 2 6..................... 050006-052 .............................. Screw...................................................................................................... 2 7..................... 813080-100 .............................. Loadwheel............................................................................................... 2 8..................... 055002-027 .............................. Bearing ................................................................................................... 2 9..................... 810205 ..................................... String Guard............................................................................................ 2 10.................... 811413 ..................................... Axle......................................................................................................... 2 11.................... 050000-022 .............................. Roll Pin ................................................................................................... 2 813080-001 .............................. Loadwheel Assembly (included 7 - 9) ..................................................... 2 050009-021 .............................. Washer (0,5 mm) .................................................................................... AR 050009-022 .............................. Washer (1,0 mm) .................................................................................... AR 050009-023 .............................. Washer (1,5 mm) .................................................................................... AR Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SX3000-GB 10/04 • Printed in Germany MP-1.1-3230 15

  12. CASTER WHEEL 14 17 4 5 4 18 14 16 19 13 15 12 11 10 9 6 8 8 7 2 3 1 3 MP-3130-102 MP-1.5-3230 MP-SX3000-GB 10/04 • Printed in Germany M1.0-0000-00016 M1.0-0000-00016 16

  13. CASTER WHEEL INDEX PART NUMBER PART NAME NUMBER REQUIRED 1........................................................................ Caster Bracket ....................................................................................... 1 2..................... 805888-009 .............................. Axle......................................................................................................... 1 3..................... 050000-047 .............................. Roll Pin ................................................................................................... 4 4..................... 055002-027 .............................. Bearing Ball............................................................................................. 2 5..................... 813129 ..................................... Wheel ...................................................................................................... 1 6........................................................................ Caster Rig............................................................................................... 1 7..................... 805888-008 .............................. Shaft........................................................................................................ 1 8..................... 051058-013 .............................. Bearing Ball............................................................................................. 2 9..................... 805888-002 .............................. Spring ..................................................................................................... 2 10.................... 805888-007 .............................. Plate........................................................................................................ 1 11.................... 805888-011 .............................. Spring ..................................................................................................... 1 12.................... 805888-003 .............................. Screw...................................................................................................... 1 13.................... 050008-053 .............................. Nut .......................................................................................................... 1 14.................... 810204 ..................................... String Guard............................................................................................ 2 15.................... 050012-048 .............................. Retaining Ring ........................................................................................ 1 16.................... 055002-022 .............................. Bearing Ball............................................................................................. 1 17.................... 050012-049 .............................. Retaining Ring ........................................................................................ 1 18.................... 813189 ..................................... Flange ..................................................................................................... 1 19.................... 050067-035 .............................. Screw...................................................................................................... 3 805888-001 .............................. Caster Wheel Assembly (included 1 - 14)............................................... 1 805230 ..................................... Caster Wheel Assembly (included 1, 3, 6 - 13) ....................................... 1 813128 ..................................... Wheel Assembly (included 4, 5, 14)........................................................ 1 Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-1.5-3230 MP-SX3000-GB 10/04 • Printed in Germany 17

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  15. SECTION 2 Printed in Germany 19

  16. TUBE/HOSE LAYOUT 1 to Lift Cylinder Mounts to Power Unit 6 3 24 Part of Power Unit A 3 17 2 to Lift Cylinder 25 22 21 A 4 21 Fork End 23 20 5 11 7 18 16 Mounts Inside “B” Reservoir 14 8 19 26 13 11 12 16 9 10 15 11 B 10 MP-3230-201 MP-2.1-3230 MP-SX3000-GB 10/04 • Printed in Germany M1.0-0000-00020 M1.0-0000-00020 20

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