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Project overview

Project overview “ Multi-fuel energy generation for Sustainable and Efficient use of Coal (SECoal) ” Speaker: Sylwester Kalisz. 1. KIC InnoEnergy | CC Poland+ project review | Krakow, 11-12 April 2011. SECoal project - goal and impacts. Objective :

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Project overview

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  1. Project overview “Multi-fuel energy generation for Sustainable and Efficient use of Coal (SECoal)” Speaker: Sylwester Kalisz 1 KIC InnoEnergy | CC Poland+ project review | Krakow, 11-12 April 2011

  2. SECoal project - goal and impacts Objective: SECoal project is dedicated to deliver innovative approaches to the co-utilization of multi-fuel inputs of various origin and quality in conjunction with coal-based power generation. It aims at quick delivery of industrially demanded, yet innovative, technological solutions and products ready for direct deployment in power utilities • For existing business processes: • SECoal will enhance security of energy supply through diversification of fuels; contribute to reduction of greenhouse gas emissions through enhanced usage of bio-derived fuels • SECoal will deliver incremental innovation technologies directly applicable in related industries • SECoal will contribute to reduction of operating costs of power generation utilities • For new business processes: • SECoal will deliver innovative co-firing technologies thanks to services provided by dedicated, newly established spin-off company 2

  3. SECoal project summary 3

  4. WP1 Components for advanced co-utilization concepts WP2 Efficient and economic utilization of lean gases from in situ processing of coals WP3 Modeling tools, monitoring and control of multi-fuel power generation WP4 Advanced concepts of integrated multi-fuel, low-emission power generation WP5 Social impacts, public perception and educational programmes SECoal projectWP organisation WP0 MANAGEMENT AND MARKET ANALYSES 4

  5. SECoal projectWPs 5

  6. SECoal projectWPs 6

  7. SECoal projectWPs 7

  8. SECoal projectWPs 8

  9. SECoal projectWPs 9

  10. SECoal projectWPs 10

  11. SECoal projectplan 11

  12. SECoal projectproducts: Reverse flow non-catalytic combustion of coal mine Ventilation Air Methane Effects were calculated per average coal mine shaft in Poland: (flowrate: 720 000 Nm3/h) Ecological effect (Methane combusted): Demonstration plant in ICE-PAS for 0.2%vol.CH4 8581 tCH4/ year for 0.5%vol.CH4 21452 tCH4/ year Methane has Global Warming Potential at least 25 times higher than CO2!!! Heat recovery effect for 1.0 %vol.CH4 ~37 MWt for 0.4 %vol.CH4 ~4.3 MWt With the SECoal Project Ms Anna Pawlaczyk’s PhD thesis will be connected 12

  13. SECoal projectproducts: CFB simulator CFB simulator will be a powerful software that will help to design, operate and optimize performance of large and medium scale circulating fluidized bed boilers Picture – not existing yet Market value – CFB simulator will be able to help with design and with operational problems thus cutting costs by some percent. Industrial CFB boilers owners already expressed their will to use such a product. At least 1 PhD thesis and 2-3 MSc or BSc thesis Introduction: late 2013 13

  14. SECoal projectproducts: Catalyst for methane oxidation (lean sources - VAM) • Working temperature: 250 – 350 °C • Main challenges: • finding the formula of an efficient and economically reasonable catalytic system; • determination of minimal content of CH4 allowing its autothermic combustion; • evaluation of the versatile method of methane enrichment; • Educational achievements: • Ph.D. Thesis 3 • M.Sci. 10 • B.Sci. 11 • Market value - analysis in progress • Possible date of commercialization (idea + laboratory/semi-pilot scale): 2013-2015 14

  15. right wall front wall left wall rear wall OFA OFA poz. 34 500 1 OFA OFA 1 1 poz. 31 800 poz. 30 900 2 1 poz. 30 900 2 3 2 poz. 29 700 poz. 30 900 2 poz. 26 800 poz. 26 800 poz. 26 800 poz. 26 800 3 3 4 3 poz. 21 800 poz. 23 000 poz. 21 800 4 4 4 poz. 19 500 5 poz. 19 500 5 5 poz. 19 500 poz. 19 500 5 Boiler operator’s control station SECoal projectproducts: Monitoring system for corrosion hazard in pulverized coal boilers Visualization of the measurements of oxygen concentration and „on-line” layout of corrosion hazard of pulverizedboiler obtained with the use of neural networks Market All power stations equipped with PC boilers 80 units x 200 000 zł in Poland. 15

  16. SECoal projectproducts: Burners for liquid biofuel Burner for bio-liquid fuel output : 1.5 t/hr applicable for start up and co-firing biofuel in PC boiler Multistream Burner for bio-liquid fuel output: 300-700 kg/hr applicable for co-firing biofuel in PC boiler ( additional effect- reduction NOX emission by reburning mechanism in high temperature) • Market: PC and stoker boilers installed in PP and CHP 40 PC units x 1 000 000 PLN 16

  17. SECoal projectproducts: Micronisation of agro-biomass New installation for biomass fuel producers to apply in PP and CHP plant using co-firing of biomass Cost of industrial installation at output 3 t/hr- 5 mln PLN - market is under analysis 17

  18. SECoal projectproducts: Expert services in co-firing technologies (LCA, fuel database and on-line monitoring) • Risk based inspection methodology and system for on-line monitoring of combustion system • Special equipment and system will be developed for monitoring the damage of critical locations of high temperature components in the combustion system (software and hardware) • Reduction of maintenance cost • Reduction of production loss due to not planned shutdowns • MSc and PhD theses involved: 1 MSc • Estimate of time to market: 3 years • Software for optimising co-firing systems and database for biomass fuels • Development of a Biomass Database • Development of optimizing methods/software for co-firing of agro-biomass and bio-waste with coal • Increase of efficiency of co-firing system • Reduction of costs of maintenance • Increased production • Estimate of MSc and PhD theses involved: 1 PhD • Estimate of time to market: 2 years • LCA (Life Cycle Assessment) analyses of multi-fuel co-utilization technologies • Development of LCA models for different technologies • Optimisation method of multi-fuel technologies from environmental poitn of view • Decrease the load on environment, i.e. CO2 emission • Estimate of MSc and PhD theses involved: 1 PhD • Estimate of time to market: 2 years 18

  19. SECoal projectproducts: spin-off in co-firing technology services • Fields of activity: • technologies for emission reduction from power generation and industrial processes • technologies increasing the renewable energyshare in overall energy supply • services in energy management with special focus on the use of waste energy sources. • The offer will consist of: technical advice, consulting services,R & D work, sales of licenses and upgrades of existing installations. • Status • Market analysisinitiated: supply and demandidentified; • Business model in verification; • Commercializationstrategyconditioned by newRegulation in exploitation of IP rightsat the SilesianUniversity of Technology; • Spin-off business plan in progress 19

  20. SECoal projectbudget 20

  21. SECoal projectbudget distribution 21

  22. SECoal project: Summary 22

  23. SECoal project: Recent developments and Open issues • Migration of GIG from SECoal to ACoPP • Partnership cancellation: IST and KTH – Energy Dept. • PA prepared and circulated within partners for signing • Most of partners report they are just about to sign • IP most difficult • Formal industrial partner – EDF (co-manager: H.Kubiczek) • Budget availability (?) 23

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