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Crown RT3010 Series Pallet Truck Parts Catalogue Manual

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Crown RT3010 Series Pallet Truck Parts Catalogue Manual

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  1. Parts Manual RT3010 Series U1-Parts.p65 1 02.05.02, 11:32

  2. TABLE OF CONTENT Printed in Germany 1

  3. TABLE OF CONTENT Table of Content MA – SAFETY Safety Symbols used in the Manual....................................... 7 ................................................................ Rev.1 01/01 PAGE SERIAL NR. CUT REV. ITD – INTRODUCTION General .................................................................................. 11 Model-Number........................................................................ 12 PAGE SERIAL NR. CUT REV. P-1.1 – LUBRICATION Lubrication Type ..................................................................... 15 Grease Intervals .................................................................... 16 PAGE SERIAL NR. CUT REV. DIA – ELECTRICAL DIAGRAMS Diagrams/Control Circuit ........................................................ 19 Diagrams/Control Circuit-Steering Motor ................................ 20 PAGE SERIAL NR. CUT REV. M/P – HYDRAULIC Hydraulic Schematic .............................................................. 23 PAGE SERIAL NR. CUT REV. SECTION 1 – COVERS Covers ................................................................................... 28 Caster Wheel ......................................................................... 30 PAGE SERIAL NR. CUT REV. SECTION 2 – HYDRAULIC PARTS Tube/Hose Layout .................................................................. 34 Pumpen Motor and Pump ...................................................... 36 PAGE SERIAL NR. CUT REV. SECTION 3 – DRIVE UNIT Gearbox ................................................................................. 40 Drive Motor ............................................................................ 42 .............................................................. Rev.1 04/02 PAGE SERIAL NR. CUT REV. SECTION 4 – ELEKTICAL Elektrical Parts ...................................................................... 46,48,50 Directional Switch .................................................................. 52 Wiring Harness....................................................................... 54,56 PAGE SERIAL NR. CUT REV. SECTION 6 – STEERING Steering ................................................................................. 60,62 PAGE SERIAL NR. CUT REV. SECTION 7 – MAST/LIFT STRUCTURE Lift Structure .......................................................................... 66 .............................................................. Rev.1 04/02 PAGE SERIAL NR. CUT REV. SECTION 8 – CYLINDER Lift Cylinder............................................................................ 70 .............................................................. Rev.1 04/02 PAGE SERIAL NR. CUT REV. M/P-IDX-2810 MP-RT3010-Rev.2-GB 04/02 • Printed in Germany REV. 2 04/02 M1.0-0000-0003 3 3

  4. TABLE OF CONTENT SECTION 10 – MISCELLANEOUS SERVICE INF. Battery Trolley ........................................................................ 74 PAGE SERIAL NR. CUT REV. This Manual contains 76 Pages M/P-IDX-2810 MP-RT3010_Rev.2-GB 04/02 • Printed in Germany 4 M1.0-0000-0004 4

  5. SAFETY Printed in Germany 5

  6. SAFETY Safety Symbols used in the Manual General Maintenance and Repair Safety Notes To help guide you through the manual and to highlight particular danger areas, we have used graphic illustra- tions: DANGER Read the safety notices in the truck Mainte- nance and Operator's Manuals. DANGER Failure to do so could result in severe or fatal injuries to maintenance personnel and/ or other persons. ● This symbol indicates life-threatening risks Failure to comply with this notice may result in severe or fatal injuries to yourself or other people. ● Motorised vehicles can be dangerous if maintenance and service are neglected. For this reason maintenance and inspections must be carried out at regular short intervals by trained personnel working to approved company guidelines. WARNING This symbol indicates the risk of serious injury and/or serious material damage. DANGER Follow all national/local safety regulations applicable for maintenance work, e.g. for work on higher levels. Failure to comply with this notice may result in severe injuries to yourself or other people and/or serious material damage. ● Failure to do so could result in severe or fatal injuries to maintenance personnel and/ or other persons. Maintenance and Repair ● CAUTION This symbol indicates the risk of minor injury and/or minor material damage. 1. Maintenance work must only be carried out in accordance with the test and maintenance pro- gram contained in the present Maintenance Manual and any applicable service notices. Failure to comply with this notice may result in minor injuries to yourself or other people and/or minor material damage. ● 2. Only qualified and authorised personnel may carry out work on the truck. INFORMATION 3. Always keep fire extinguishers in good working condition. Do not approach fluid levels or leaks with a naked flame. Contains additional information with supplementary notes and hints. 4. To clean, use a non flammable, non combustible cleaning solution which is groundwater-neutral. Only carry out cleaning with an oil separator. Protect the electrical system from dampness. OPTION These items relate to optional features not supplied with the standard version. ?????? 5. Keep the service area clean, dry and well-venti- lated. 6. Do not allow oil to penetrate the ground or enter the draining system. Used oil must be recycled. Oil filters and desiccants must be treated as special waste products. Relevant applicable regulations must be followed. 7. Neutralise and thoroughly rinse any spilled battery fluid immediately. Printed in Germany M/P-MA-0000 REV. 1 4/00 M1.0-0000-0007 7 7

  7. SAFETY Before Operating the Truck 8. Keep the truck clean. This will facilitate the loca- tion of loose or faulty components. Check the safety devices. ● 9. Make sure that capacity and data plates, warnings and labels are legible at all times. Get into the driver's seat. ● 10. Alterations or modifications by the owner or operator are not permitted without the express written authorisation from Crown. Check the operation of the lifting device, travel direction switch, speed control, steering, warning devices and brakes. ● Warnings and Labels on the Truck 11. Only use original Crown spare parts to ensure the reliability, safety and suitability of the Crown truck. During regular maintenance check that the warnings and labels on the truck are complete and legible. Before Leaving the Truck Stop the truck. Clean any illegible labels. ● ● Lower the fork carriage fully. Replace any faulty or missing labels. ● ● Apply the parking brake. The order and meaning of the warnings and labels on the truck are described in section 10.9 of the parts manual. ● Turn off the travel switch and remove the key. ● Block all wheels when parking on an uneven surface. ● Before Carrying out Work on the Truck Raise the truck to free the drive wheel. Press the emergency Stop button and disconnect the battery. ● Prevent the truck from rolling away. ● Before carrying out work on the hoist frame, the lift mast or on the fork carriage: Block these parts according to maintenance instructions in order to prevent them from dropping. ● Only carry out operational testing when there is sufficient room to manoeuvre, to avoid the risk of injury to yourself and others. ● M/P-MA-0000 Printed in Germany REV. 1 4/00 8 M1.0-0000-0008 8

  8. INTRODUCTION Printed in Germany 9

  9. INTRODUCTION General Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address: The present manual is designed for Customer Service engineers who wish to familiarise themselves with the maintenance work required for the various truck compo- nents. CROWN Gabelstapler GmbH Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133 It also contains troubleshooting sections which can be used to identify and remedy truck faults. INFORMATION This book is not an operating manual. It is designed solely for specialist personnel who have been trained and authorised to carry out the work described in the manual. This manual therefore contains fewer and less detailed warnings than the Operator's Manual, as the latter is aimed at persons who have very little or no prior experience at all. Operating Instructions This manual contains no operating instructions. An operating instructions manual is supplied with the vehicle. Additional copies can be ordered as required. With the help of this manual you and your personnel will be able to ensure the long service life, operational safety and error free functioning of your CROWN vehicle. Service Training CROWN offers the appropriate vehicle related training for service personnel. Details on this training can be obtained from CROWN on request. Ordering Spare Parts Spare parts can be ordered by quoting: The truck specification number ● The truck model number ● The truck serial number ● This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. MP-RT3010-Rev.2-GB 04/02 • Printed in Germany M/P-ITD-2810 11 11 M1.0-0000-00011

  10. INTRODUCTION Model-Number RT3010 Modeldescription Low Level Order Picker, 2.000 kg capacity M/P-ITD-2810 MP-RT3010_Rev.2-GB 04/02 • Printed in Germany 12 M1.0-0000-00012 12

  11. LUBRICATION AND ADJUSTMENT Printed in Germany 13

  12. LUBRICATION L u c i r b a n t T y p e P r o d t c u D e s p i r c o i t n M a a f u n t c u r e r C R O W N - - t r a P . o N T y p e u l a r A M L e R e B P E o M n i t e R b e r e H s A E L e 2 P 2 - P l a r A a C e C s E a M o M h S G u l u g c a 2 u l i b - a s n l o r t s y r u t n o s l o x l i b l l e G e r a s e ( i t l u m r u p p o ) e s o 2 0 5 3 0 0 - 2 0 0 1 B x x e L E X 2 a u l a r A e r i n U b x e S e t o L K L m 2 p l a r A o M 0 5 3 0 0 - 2 0 0 5 B B e r g a s e L o w e t m p e t a r u r e E P l i b K E l a u l o s a v l e D o s w 4 b 0 e 1 l a r A s E o M L c i r b u o i t a n c ( l i o ) n i a h H 4 D 0 X u l P s + 4 0 s l i b o 0 5 3 0 0 - 2 0 0 7 G c 2 o c i r b u l L w e t o i t a m p n e t a r l i o u r e S H C 6 2 6 M l i b o 0 5 3 0 0 - 2 0 0 8 G G a t i V y H m n i p s o t u N E T D u l l e T F W A 2 3 4 2 3 G 3 2 3 - S l a r A a C s E o M h S 2 l o r t s o s l i b l l e H a r d y c i l u l i o H 2 s 0 5 3 0 0 - 1 0 0 3 D s i v i n U o r e A J F 1 A 3 l a r A o M L w a r d y h o e t c i l u m p l i o e t a r u r e 0 5 3 0 0 - 1 0 0 8 D D H l i b H G M y X o a r i p S p 8 5 D W 8 e b M 0 W H B 9 5 l a r A s E o M h S - 9 0 9 / 5 8 0 s l i b l l e o a r T n s o i s s i m n l i o 0 5 3 0 0 - 2 0 0 4 A u l i b D 9 0 x L a r t o w n e t m s m s i p e t a r l i o n u r e M u l i b o b e S H C M l i b o 0 5 3 0 0 - 2 0 0 6 A A o i s R u r e b b a n d n i v l y e r d n i s s g H S p l a i c e e r g a s e M O S u i h t i L m D o w r o C n i n g 0 6 3 0 0 - 2 0 2 2 M 2 v i n U s r e u l l a c i r b o i t a n l i o S A E 4 0 C L01-gb MP-RT3010-Rev.2-GB 04/02 • Printed in Germany P-1.1-2810 15 15 M1.0-0000-00015

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  14. LUBRICATION G r e a s e n i o P s t n I / e t r s l a v 1 o 0 u 0 r 2 o 5 u 0 r 5 o 0 u 0 r 1 h 0 o 0 u 0 s r 2 h 0 o 0 u 0 r e t I m C o m p o n e n t T y p e . l o V h s h s h s s C n h e e c c e k s a r d y h y r a s c i l u e l l i o , l e v e r e l p s i n h f i 1 - L D A / R X 2 - L R a l p e c e a r d y h c i l u l i o a n d r e t l i f D A R / y l l a i t i n I r e t f a 5 0 0 c i v r e s e h s r u o X 3 - L l l A n i h g e s C A / R X 4 - L G e r a s e e t s n i r e g n i l k a g e B A R / X 5 - L G e r a s e e t s n i r e g c n i a h G A R / X 6 - L v i r D e v i l t i n u e n i r g b n i r a e g B A R / X 7 - L G e r a s e n i t f i l g m e c h s i n a m B A R / X 8 - L t f i L n i l y c r e d a t t a c h m t n e B A R / X 9 - L o t s i P n o r d a t t a c h m t n e B A / R X 1 - L 0 C h a n g e g r a e l i o A A R / y l l a i t i n I r e t f a 2 5 0 c i v r e s e h s r u o X L08-GB P-1.2-2810 MP-RT3010_Rev.2-GB 04/02 • Printed in Germany 16 M1.0-0000-00016 16

  15. ELECTRICAL DIAGRAMS Printed in Germany 17

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