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JPCI CONTROLS Ultimheat

JPCI CONTROLS Ultimheat. www.jpci.cn www.ultimheat.com July 2010. COMPANY HISTORY. .

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JPCI CONTROLS Ultimheat

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  1. JPCI CONTROLSUltimheat www.jpci.cnwww.ultimheat.comJuly 2010

  2. COMPANY HISTORY . This factory started with a few employees in 1999, under a French management and investment, in a 200 square meter assembly room. The rapid growth obliged to move it in 2000 to a 1000 square meters factory, then in 2004 to 4000 square meters. And in 2009 to a 10.000 square meter factory on 50.000 square meter ground, allowing future development.

  3. Production range • OEM heating sub assemblies. Electromechanical components • Connection blocks, electrical connectors, housings for heating elements, controls, base board heaters. • Flow switches for boilers. • Level switches. • Pressure switches and air switches for spas, boilers and water/steam pressure tanks. • Thermostats (bulb and capillary, bimetal strip, bimetal disc). • - Fusible links and fire detection mechanisms. • Immersion heaters and heating elements • Capacity heaters • Air conditioning and domestic heating back up heaters • Spa heater • Swimming pools heaters • Circulation heater for domestic central heating • Heat pumps heat exchangers for swimming pools heating

  4. Major production lines THERMOSTATS PRESSURESWICHES FLOW SWITCHES LEVEL SWITCHES SWIMMING POOL AND SPA   FITTINGS SWIMMING POOL HEATERS AND HEAT EXCHANGERS HEAT PUMP BACKUP  HEATERS CARTRIDGE HEATERS WITH CONTROLS FIRE DAMPERS   MECHANISMS CONNECTION BLOCKS HEATING ELEMENTS FIRE DETECTION LINKS SPA HEATERS IMMERSION HEATERS

  5. Exhibition Room We support local artists with free exhibition of their paintings and handicraft productions

  6. Sales Department Commited to export, customs clearances and domestic sales

  7. Research and DevelopmentDepartment One new product is developed every 2 weeks

  8. Sample Department Prototypes testing and samples manufacturing

  9. Quality control team Zero defect is a goal, not a dream !

  10. Training and teaching Room Permanent training, teaching, and learning: the only way to improve

  11. Heaters Production Line A final assembly semi automated line

  12. Wire harnesses Every wire gauge has its own dedicated assembly line

  13. Fire detection damper mechanisms Heavy duty systems for fire doors and dampers

  14. Flow and Level Switches production Magnets and reed switch technology, over-molded EPS

  15. Pressure switches , air switches production Membrane and switches technology

  16. Bulb and capillary thermostats production Single pole, double pole, 3 poles models

  17. Diastats vacuum filling 20 and 32 mm membrane diameter

  18. Tubular heating elements production Dia 8 , dia 10, dia 16 mm

  19. FusibleLinks production Fire detection, and other thermal safety devices

  20. Injection and compression molding Technical plastics, elastomers , silicones and zinc alloys

  21. Metals stamping From 1 to 120 tons

  22. Deep drawing Stainless steel deep forming

  23. Prototypes High pressure sheet materials cutting

  24. MACHINING Automatic Tube Cutting

  25. Laser Welding Thermostats membranes, heating elements tubes

  26. Sand Blasting Surface preparation and finish

  27. TIG Welding Automated fittings welding

  28. TIG Welding Automated Circular Welding

  29. TIG welding Hand Welding

  30. TIG Welding Automated Linear Welding

  31. Maintenance Molds, tools, dies fixing and previsional maintenance

  32. Inventory Mold And Tool storage and protection

  33. Parts cleaning Washing And Degreasing

  34. Packingand shipment Customer oriented packing

  35. Inventory Components storage. FIFO and bar code identification

  36. Quality Income control, in line control, final control, random control: Raw material control laboratory, Finished product control laboratory, Extended life test laboratory, Third party laboratory From the raw material to the products, we control every production step.

  37. Quality Raw materials laboratory

  38. Quality Heating Elements pressure Leak Test

  39. Quality Semi automated Threads gauge Checking

  40. Quality In line pressure Leak test

  41. Quality Automated Passivation Line

  42. Quality Permanent Life Test programs for all products

  43. Quality from A to Z

  44. Team work and communication Sales Department Purchasing Department QC Department Engineering Department Quality Sample Department Production Department

  45. FUTURE is INNOVATION By world evolution focusing, vertical integration and full production capabilities knowledge, we bring INNOVATIVE SOLUTIONS to ourCUSTOMERS and ANTICIPATE the MARKET EVOLUTION

  46. JPCI vertical integration concept One of the major problems we have to solve is to provide a constant quality level to our customers, in time deliveries, with controlled and stable prices. In the fast moving Chinese industrial economy, this is a very difficult goal. Delivery failures, local suppliers inconstant quality, and suppliers wrong price calculation are the most common issues. So decision was made since the beginning to produce ourselves everything we need, and reducing our suppliers to raw material suppliers. We set up a raw material control laboratory, and by this way we dramatically reduced the non conformities and production stops. Actually, we are integrated in more than 30 different production process, and most of products we make are fully produced from the raw material. The engineering department is aware of European, American and Chinese standards, takes care and analyse existing worldwide patents and is managed by European engineers. Major benefits of vertical integration • Fast corrective actions. • Cost-effective solutions. • -Well controlled prices and deliveries. • Products engineering based on best production capabilities and international standards. • Fast and efficient new products development. • Quality Control at every steps.

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