1 / 14

Ashland – Valvoline Trials and Tribulations of Alternate Supply Chains

Ashland – Valvoline Trials and Tribulations of Alternate Supply Chains. University of Kentucky 2013 Supply Chain Forum. Corporate Profile. Sales 1 - $8.1 Billion. By geography. By commercial unit. Ashland Water Technologies 21%. Ashland Specialty Ingredients 35%. Europe 26%.

mele
Download Presentation

Ashland – Valvoline Trials and Tribulations of Alternate Supply Chains

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript


  1. Ashland – ValvolineTrials and Tribulations of Alternate Supply Chains University of Kentucky 2013 Supply Chain Forum

  2. Corporate Profile Sales1 - $8.1 Billion By geography By commercial unit AshlandWaterTechnologies21% AshlandSpecialtyIngredients35% Europe26% North America253% AshlandPerformanceMaterials19% Asia Pacific14% AshlandConsumerMarkets 25% LatinAmerica/Other - 7% 1 For 12 months ended December 31, 2012 2Ashland includes only U.S. and Canada in its North America designation

  3. Four Strong Businesses 1 For 12 Months ended Dec. 31, 2012

  4. Table of Contents • Vendor Managed Inventory • Retail Direct Store Delivery • Floor Ready Merchandise • Seasonal Direct Store Delivery • Cross Docking • Radio Frequency Identification (RFID) • Pay On Scan • enVision (Joint Supply Chain)

  5. Physical Product Movement Retailer Distribution Center Base Oil & Additives Component Suppliers Blending & Packaging Distribution Center Store Transactional Data Information Flow Cultural Challenges

  6. Vendor Managed Inventory Premise: Assign Replenishment Responsibility to Vendor Physical – Distribution Does Not Change Transactional – Orders Still Placed at Distribution Center Level Informational – Access Granted to Retailer Systems Cultural – Desire to Maintain Retailer Rules vs Monitoring Performance Retailer Distribution Center Base Oil & Additives Blending & Packaging Distribution Center Component Suppliers Store Physical Transactional Informational Cultural

  7. Direct Store Delivery Premise: Deliver Product from the Valvoline DC Direct to the Retail Store Physical – By Pass the Retailer DC – Ship straight from Valvoline Transactional – Orders by Store – Retailer Receipt of Material! Informational – Impact on Promotional Periods Cultural – Retail Store Management and Labor Planning Retailer Distribution Center Component Suppliers Base Oil & Additives Blending & Packaging Distribution Center Store Physical Cultural Transactional Informational

  8. Floor-Ready Merchandise – Promotional Pallets Premise: Vendor Builds and Delivers Promotional Pallets Ready for Floor Placement Physical – Pallets Assembled by Vendor and Shipped Ready for Display; DC Space May be Bottleneck Transactional – Pallets Ordered and Shipped at Distribution Center Level: Accounting Must Disaggregate for Proper Reporting Informational – Timing of Promotions Critical; Difficult to Coordinate with Sales Cultural – Customization Leads to Proliferation;Working Capital Concerns Retailer Distribution Center Base Oil & Additives Component Suppliers Blending & Packaging Distribution Center Store Physical Transactional Informational Cultural

  9. Seasonal Direct Store Delivery Premise: Relieve Retail DC and Delivery Burden of Seasonal Product Physical – By-pass the Retailer DC and Delivery Trucks Transactional – Orders by Store – Keying Burden Informational – Coordination with Third Party for Delivery Windows Cultural – Retail Buyer did not benefit from Supply Chain Execution Retailer Distribution Center Component Suppliers Base Oil & Additives Blending & Packaging Distribution Center Store Physical Transactional Informational Cultural

  10. Cross Docking Premise: Pick to Store and Flow Through Retailer DC Physical – Eliminate Retail DC Inventory Investment and Labor Transactional – Orders by Store – by Week Informational – Planning and Communications of Promotions Cultural – Retail Buyer did not benefit from Supply Chain Execution Retailer Distribution Center Component Suppliers Base Oil & Additives Blending & Packaging Distribution Center Store Physical Transactional Informational Cultural

  11. Radio Frequency Identification (RFID) Premise: Seamlessly Integrate the Physical Movement of Goods with Information Systems Physical – Attach RFID Labels to SKUs – Requires Change to Equipment and Process Transactional – Potential to Automate Order Creation Informational – Electronic Data Exchange Cultural – Perception of Undue Burden on Vendors Retailer Distribution Center Base Oil & Additives Blending & Packaging Distribution Center Component Suppliers Store Physical Transactional Informational Cultural

  12. Pay On Scan Premise: Vendor Owns Inventory on Retail Shelf – Paid on Sale Physical – Distribution does not Change – Concern over Stock Shrinkage Transactional – Entire Focus Shifts to Sales – Scanner Data – Inventory Mgt. Informational – Access to Retailer Management Practices Cultural – Stretches the Limits of Trust and Transparency Retailer Distribution Center Component Suppliers Base Oil & Additives Blending & Packaging Distribution Center Store Physical Transactional Informational Cultural

  13. enVision Premise: Reduce Vendor Interfaces by Combining Supply Chains Physical – Consolidate Smaller Vendors Low Velocity Materials with High Velocity Valvoline Lubricants Transactional – Combine Orders to Achieve Freight Efficiency Informational – Electronic Data Exchange Through On-Line Marketplace Cultural – Issues with Trust and Native System Bias Base Oil & Additives Retailer Distribution Center Blending & Packaging Distribution Center Component Suppliers Store Physical Transactional Informational Cultural

More Related