IEBS Client Success Story - Process Optimization for Pizza Processing Line

1. IEBS Client Success Story - Process Optimizationfor PizzaProcessing Line • A leading pizza player utilizes machinery/equipment, robotics to manufacture pizza at store level in their operations in US region, there were issues with slow speed, inconsistent dough qualityanduneven thicknessofdough.Thiscausedlessefficiency andperformancein processingline andimpactedreturnsoninvestment. • Businessobjective • The Client wanted our support in introducing a pizza processing line at very good price, at veryfastspeedandveryhighconsistencyofqualityatmanufacturing/industriallevel. • Approach • The implementation approach began with providing solutions that are cost-effective, energy efficient,automated,consistentandensurequalityacrosspizzamanufacturingsteps–dough pressing &sheeting andfreezing,having aproductioncapacityof 10,000-14,000 pounds/hour,andarecommercialized/readytoimplementatmanufacturing/industriallevel. • Client’ssuccessdetails • This engagement helped the Client to understand the business impact of the pizza processingline.Thefollowingbenefitsandoutcomeswere deliveredtotheClient: • Helpedtheclient byproviding doughpressing and sheetinglineandfreezingline withhighproductioncapacityof10,000-14,000pounds/houri.e.,(148-207 pieces/minute). • Implementationofaready-to-implement high-precision,consistent,andefficient doughpressingandsheetingline. • Success inmitigating challengesinpizzaprocessingline suchas stress-free dough • sheets, damaged dough due to high pressure, uneven thickness, and inaccurate cutting ofpizzabases. • Helpedtheclientbyprovidingfreezerhavingstructuraldesignthatreduce maintenancerequirements,extendcomponentlife,andreducedowntime. • Helpedtheclient withcompactassembledfreezingline solutions foran • extensive range offoodproductsinbothlowandhighcapacities,not restricted by confinedfactory spaces, beltwidth,direction orconfiguration.

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