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Contents

Click a Section Tab. Contents. MPX System Lighting Smart Entry & Start System Immobiliser Theft Deterrent System. Airbag Sensor Assembly. Main Body ECU. Certification ECU. Meter ECU. SIL. CAN-L. CAN-H. DLC3. : CAN Main Bus Line (High) : CAN Sub Bus Line (High)

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Contents

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  1. Click a Section Tab Contents

  2. MPX System • Lighting • Smart Entry & Start System • Immobiliser • Theft Deterrent System

  3. Airbag Sensor Assembly Main Body ECU Certification ECU Meter ECU SIL CAN-L CAN-H DLC3 : CAN Main Bus Line (High) : CAN Sub Bus Line (High) : CAN Main Bus Line (Low) : CAN Sub Bus Line (Low) MPX System • Overall • CAN communication is used on following system J/C No. 1 J/C No. 2 Skid ControlECU Engine ECU EPS ECU 120 Ω 120 Ω Terms: CAN: Control Area Network (500 kbps) LIN: Local Interconnect Network (max. 20 kbps)

  4. MPX System • Overall • Explanation of CAN and LIN • CAN: • High speed data, 500 kbps • Twisted pair wire, High line bus (2.5 to 3.5 V), Low line bus (1.5 to 2.5 V) • Connected ECUs/systems: Engine, ABS, Airbag, EPS, Main Body, Meter, Certification ECU, DLC3 • LIN: • Maximum 20 kbps • Consist of bus for each system of Body Electrical, and used for communication between switches • Signals transmitted by the LIN can be gatewayed to the CAN through ECUs or switches connected to the CAN. • Connected ECUs/systems: Power Window, Smart Entry & Start CAUTION: CAN system can be affected by electrical noise or voltage/resistance variation, DO NOT modified the harness.

  5. MPX System • Components layout

  6. MPX System • Troubleshooting procedure • NOTICE: • DTCs for CAN system: U0073, U0100 and U0129 • Refer to troubleshooting section for each system if DTCs regarding CAN system is not output • Turn IG switch off before measuring the resistances of CAN main wires and branch wires • After the IG switch off, check that key reminder warning system and light reminder warning system are not in operation • Before measuring the resistance, leave the vehicle for at least 1 minute and do not operate the IG switch, any other switches or the doors. If doors need to be opened in order to check connectors, open the doors and leave them open HINT: Operating IG switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation.

  7. MPX System • Troubleshooting procedure • Check CAN bus line (resistance check, short or open) • Check installed systems (ECU & Sensors) that adopt CAN communication • Check and Clear DTCs • Check CAN communication using Intelligent Tester II • System (ECUs & Sensors) that adopt CAN communication vary depending on the vehicle and option setting. • Non-installed ECUs or sensors are not displayed. DO NOT mistake them for being in communication stop mode. • If two or more ECUs or sensors are not displayed on IT, perform troubleshooting for open in one side of CAN branch wire for each undisplayed ECU or sensor (Open circuit in CAN branch wire) • DTC Combination table • Confirm trouble according to the combination of output DTCs regarding the CAN communication system (Previous DTCs maybe the cause, if all ECUs and sensors are displayed on IT during “Bus Check”). • Inspect circuit • Identify problem • Repair or Replace • Confirmation test • End.

  8. MPX System • Diagnosis System Communication Check DTC Check

  9. MPX System • Diagnosis System • Example of CAN bus line check (open/short) If resistance is more than 132 Ω, there is other problem beside open connection

  10. Lighting System • 2-beam Halogen (Limo & E) • Fog Light (G Grade) • Rear Fog Light (G Grade) • HID w/ Auto Leveling (G) • Headlight and Taillight HID Headlight Turn Signal Light Stop Light Clearance Light • [Tail and Stop Light] • Bulb Type Stop Light Turn Signal Light Back-up Light

  11. Headlight and Taillight Front & Rear fog lamp for G grade Lighting System E & Limo grade G grade

  12. Lighting System • HID headlight (bi-xenon) on G grade • Lights color is close to sun light color • Light area ahead are broader and further • Less power is consumed (35 W bulb) • Up to 20.000 V from ECU (approx. 42 V constant) • 1 bulb for both Lo & Hi beam (bi-xenon) HID Bulb: 35 W Halogen: 60/55 W

  13. Lighting System • HID headlight (bi-xenon) on G grade • Movie of Bi-xenon actuator

  14. Lighting System • Auto leveling function (model w/ HID) • LO beam is maintained at constant level while vehicle is stopping • Headlight leveling ECU detects vehicle posture from Height Control Sensor and Speed Sensor to calculate the appropriate reflector angle Headlight Beam Level Warning Light

  15. Lighting System • Auto Leveling on model w/ HID

  16. Lighting System • Auto Leveling • System Diagram

  17. Lighting System • Auto Leveling • Components Layout Headlight Beam Level Control ECU Height Sensor (Rear Right Suspension)

  18. Lighting System • Auto Leveling • Components function

  19. Lighting System • Auto Leveling • Fail-safe function: ECU stops transmitting signal to actuator, suspends level control.

  20. Service Points: Initialization Initialize the system when headlight beam level control ECU is replaced or height control sensor is removed or rear suspension has been replaced Adjust headlight aim after initialization If there is malfunction, perform troubleshooting before initialization Lighting System • A. Preparation: • Unload the trunk and vehicle, check spare tire, tools and jack in their original positions • No passenger in the vehicle • Turn off headlight • Stop the vehicle in a level surface and keep the vehicle height unchanged

  21. Lighting System • Service Points: Initialization • B. Check Warning Light: • Turn IG ON, check the warning light according to table below • HINTS: • If the warning light does not come ON when turn IG on, inspect and repair according PROBLEM SYMPTOMS TABLE (see Repair Manual) • When warning lights blinks, the pattern is repeated at 1.25 second interval until the ignition switch is turned OFF

  22. Service Points: Initialization Lighting System • C. Initialization: • Check fuel level of fuel receiver gauge in the combination meter • Connect terminal 4 (CG) and 8 (OP3) of DLC3 using SST

  23. Lighting System • Service Points: Initialization • Start operating light control switch within 20 seconds of connecting terminal (DLC3). Flash the headlight in accordance with the table below: • HINT: • A Range: When no. 1 segment blinks, the blinking pattern is repeated 0.6 second intervals (see illustration 1) • B* Range: When no. 1 segment blinks, the blinking pattern is repeated 1.2 seconds interval (see illustration 2) • NOTICE: • Turn the low beam headlights on or off at approx. 1 sec interval • Be sure to operate the light control switch from outside the vehicle

  24. Service Points: Initialization Lighting System • Check that the warning lights blinks in accordance with the table below

  25. Lighting System • Service Points: Initialization • HINT: • When the warning light blinks, blinking pattern is repeated 1.25 second intervals until ignition switch is turned OFF • If the calculate vehicle height is not between full-bound and full-rebound, the height control sensor initialization will not be completed, and the warning light will blink as shown in the illustration 3. In this case, disconnect SST from DLC3, turn the ignition switch off and restart initialization from procedure B.

  26. Smart Entry & Start System (G A/T) • Overall • Manual lock/unlock, engine start, luggage door opening possible with just carrying the key [Door Lock / Unlock Function] [Engine Start Function] [Key] [Back Door Opening (only) Function]

  27. Smart Entry & Start System • Key • Three function buttons, mechanical key and transponder chip is included in the key Lock Button Trunk Button Unlock Button Mechanical Key Mechanical Key

  28. Smart Entry & Start System • Layout of Main Component

  29. Smart Entry & Start System • Layout of Main Component

  30. Front Front Front Smart Entry & Start System • Layout of Main Component Under rear bumper

  31. M Door Lock / Unlock Motor Room Oscillator (Front) Room Oscillator (Rear) Trunk Oscillator Smart Entry & Start System • System Diagram • Engine Switch • Transponder Key Amplifier Main Body ECU Trunk Open Switch Stop Light Switch ACC Relay IG1 Relay ID-code Box IG2 Relay ST CUT Relay ST Relay EngineECU CAN Local Communication Certification ECU Neutral Start Switch Outside Handle Each Door Oscillator Antenna Steering Lock ECU Touch Sensor Lock Switch Antenna Key Tuner

  32. : Actuation Area (approx. 0.7 –1.0 m) Smart Entry & Start System • Basic Operation • Actuation area of key Trunk Oscillator (Inner) Room Oscillators Key Trunk Oscillator (Outer) Door Oscillator Tuner

  33. Outside Handle Antenna Touch Sensor Touch the touch sensor Smart Entry & Start System • Door Unlock Function Key enters in actuation area Key Check ID code Antenna Unlock stand by Tuner Certification ECU Each Door Oscillator M Door Lock Motor Main Body ECU CAN Door unlocks

  34. Outside Handle Antenna Lock Switch Room Oscillators (Front and Rear) Smart Entry & Start System • Door Lock Function Key Antenna Press Lock Switch Tuner Certification ECU Check Key Location(Outside of Vehicle) Each Door Oscillator M Door Lock Motor Main Body ECU CAN Check ID code Courtesy Switch Door Lock

  35. Room Oscillators (Front and Rear) Smart Entry & Start System • Back Open Function Key Antenna Press Back Door Open Switch Tuner Certification ECU Back Door Oscillator Check Key Location Antenna M Back Door Unlock Motor Main Body ECU CAN Check ID code Trunk Open Switch Luggage Door Open

  36. IG1 Relay ACC Relay Smart Entry & Start System • Engine Start Function Key Press Engine Switch Certification ECU Antenna Tuner Room Oscillators (Front and Rear) Antenna Serial Communication Steering Lock ECU Check Key Location and ID code Engine ECU CAN Neutral Start Switch Steering Lock/Immobiliser Cancel Main Body ECU ID-code Box Engine Switch ST CUT Relay IG2 Relay Stop Light Switch Engine Start

  37. : It can operate only when vehicle is stopped Smart Entry & Start System • Engine Start Function • Start / stop engine switch control *: Brake pedal for model with A/T / M-MT Clutch pedal for model with M/T

  38. Smart Entry & Start System • Engine Switch • Indicator light indicates the present power mode and system malfunction *: Depress Brake pedal (A/T)

  39. IG-OFF ACC ACC ACC OFF Indicates Green Blinks Green Indicates Green Smart Entry & Start System • Engine Switch • Green indicator light blinks when electrical steering lock does not unlock (engine cannot be started) Detects electrical steering lock does not unlock Electrical steering lock is unlocked or After 15 seconds Power Mode Indicator Light

  40. Smart Entry & Start System • Engine Switch • Amber indicator light blinks when malfunction occurred in IG1, IG2 relay circuit or steering lock ECU Malfunction in IG1, IG2 relay circuit or steering lock ECU is detected Power mode is OFF After 15 seconds Engine cannot be restarted Power Mode IG-ON (engine running) IG-ON (engine running) IG-OFF IG-OFF Indicator Light OFF Blinks Amber Blinks Amber OFF

  41. Smart Entry & Start System • Emergency Start (When key battery is low…) • Hold the TOYOTA mark of key against the engine switch Hold TOYOTA mark on engine switch with pedal* depressed Engine Start Sounds buzzer Beep within 5 sec. ACCIG-ON with pedal* depressed without pedal* depressed *: Brake pedal for model with A/T / M-MT Clutch pedal for model with M/T

  42. IG1 Relay ACC Relay Smart Entry & Start System • Emergency Start (When key battery is low…) Certification ECU Antenna Tuner Room Oscillators (Front and Rear) Antenna Serial Communication Steering Lock ECU Check Key ID Engine ECU CAN Neutral Start Switch Steering Lock/Immobiliser Cancel Main Body ECU ID-code Box Key ST CUT Relay IG2 Relay Stop Light Switch Engine Start

  43. Outside Handle Antenna Lock Switch Smart Entry & Start System • Prevention of Key Confinement • When key is confined inside room, the door cannot be locked Certification ECU Tuner Each Door Oscillator Room Oscillators (Front and Rear) CAN Main Body ECU Wireless Door Lock Buzzer

  44. Smart Entry & Start System • Main Body ECU • Hold circuit is used to prevent power supply is cut by IG1,2 relay circuit malfunction Main Body ECU IG1 Relay IG1 Relay Drive Circuit CPU Hold Hold Circuit ON Hold Cancel IG2 Relay Drive Circuit IG2 Relay

  45. Smart Entry & Start System • Pre-cautions • The memory is not erased when power source control ECU power supply is cut power supply is cut Main Body ECU Main Body ECU Main Body ECU Supply the power EEPROM EEPROM EEPROM IG-ON IG-ON IG-ON Not erased ON ON ON ON ON ON ACC Relay IG1 Relay IG2 Relay ACC Relay IG1 Relay IG2 Relay

  46. Smart Entry & Start System • Smart Entry & Start System Cancel Function • This function can cancel following functions; • Entry Start function, Door lock/unlock function, luggage opening function, prevention of key confinement, warning function and memory call function [System Cancel Function] Prerequisite: IG-OFF, driver’s door is closed and unlocked *: Operates the Key button

  47. Smart Entry & Start System • Other Functions • Smart Entry & Start System other functions IG-ON Warning Light Passenger Wireless Door Lock Buzzer Beep [Warning Function] Parked for a long time • Interval Change (Every 250 ms to 750 ms) • No response more than 5 days • Deactivation • No response more than 14 days • In detection area more than 10 minutes without operation • Re-activation • Operates door lock/unlock without smart function Activate Deactivate [Battery Saving Function]

  48. Smart Entry & Start System • Steering Lock Function • Steering shaft is locked by electric motor Steering Lock Actuator (with Steering Lock ECU)

  49. Smart Entry & Start System • Steering Lock Actuator • Steering lock system consists of following; [Steering Lock Actuator] Steering Lock Motor Gears Steering Lock ECU Lift Lock Bar Hall ICs Steering Column Tube Magnet

  50. System Diagram Smart Entry & Start System Steering Lock Motor Power Supply for motor Steering Lock ECU Main Body ECU Power Supply Lock/unlock Order Lock Bar Position ID-code Box Hall ICs Certification ECU

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