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Lesson 11: Aircraft Hydraulic Systems

Lesson 11: Aircraft Hydraulic Systems. Aircraft Hydraulic Systems. The Average modern aircraft utilizes hydraulic systems to operate several systems. Landing gear Wing flaps Speed and wheel brakes Flight controls. Aircraft Hydraulic Systems. Pascal’s Law

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Lesson 11: Aircraft Hydraulic Systems

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  1. Lesson 11: Aircraft Hydraulic Systems

  2. Aircraft Hydraulic Systems • The Average modern aircraft utilizes hydraulic systems to operate several systems. • Landing gear • Wing flaps • Speed and wheel brakes • Flight controls

  3. Aircraft Hydraulic Systems • Pascal’s Law • Pressure exerted on a fluid in an enclosed container is transmitted equally and undiminished to all parts of the container and acts as right angles to the enclosing walls.

  4. Aircraft Hydraulic Systems • Hydrostatic Paradox • The pressure exerted by a column of liquid is determined by the height of the column and is independent of its volume.

  5. Aircraft Hydraulic Systems • Neither the shape nor the volume of a container affects the pressure. Only the height of the column does this.

  6. Changes In Velocity and Pressure (Bernoulli) • When a fluid or gas is supplied at a constant flow rate through a duct, the sum of the pressure energy and velocity energy is constant. • If pressure increases, velocity decreases proportionally or, if pressure decreases, velocity increases proportionally. • Kinetic Energy = Velocity (Ram Pressure) • Potential Energy = Pressure (Static Pressure)

  7. Changes In Velocity and Pressure (Bernoulli)

  8. Aircraft Hydraulic Systems • Relationship Between Pressure, Force, And Area • Pressure is a measure of the amount of force that acts on a unit of area. • Pressure is measured in pounds per square inch (psi). • Force = Pressure x Area

  9. Aircraft Hydraulic Systems • Relationship Between Pressure, Force, And Area

  10. Aircraft Hydraulic Systems • Relationship Between Area, Distance, And Volume • The area of the piston, the distance it moves, and the volume of the fluid displaced. • Volume = Area x Distance

  11. Aircraft Hydraulic Systems • Relationship Between Area, Distance, And Volume

  12. Aircraft Hydraulic Systems • Mechanical Advantage In A Hydraulic System • Two major advantages • Ease with which force can be transmitted over large distances and into sealed compartments. • Large gain in mechanical advantage made possible by varying the size of pistons.

  13. Aircraft Hydraulic Systems • Mechanical Advantage In A Hydraulic System

  14. Aircraft Hydraulic Systems • Mechanical Advantage In A Hydraulic System • If a large amount of movement is need but only a small amount of force we can use a large piston to drive a smaller one. • The fluid moved by the large piston will enter the cylinder with the small piston and move it a distance equal to the volume of fluid divided by the area of the small piston.

  15. Aircraft Hydraulic Systems • All hydraulic systems are essentially the same, whatever their function. • Regardless of application, each hydraulic system has a minimum number of components, and some type of hydraulic fluid.

  16. Hydraulic Fluid • The fluid used in aircraft hydraulic systems is one of the system’s most important parts. • The fluid must flow with a minimum of opposition. • Must be incompressible • Good lubricating properties • Inhibit corrosion and not attack seals • Must not foam in operation

  17. Hydraulic Fluid • Some characteristics that must be considered. • Viscosity • Chemical Stability • Flash Point • Fire Point

  18. Hydraulic Fluid • Viscosity is the internal resistance to flow. • Gasoline flows easily (has a low viscosity) • Tar flows slowly (has a high viscosity) • A satisfactory liquid for a hydraulic system must have enough body t give a good seal at pumps, valves and pistons; but it must not be so thick that it offers excessive resistance to flow. • The average hydraulic liquid has a low viscosity.

  19. Hydraulic Fluid • Chemical Stability is the ability of the liquid to resist oxidation and deterioration for long periods. • Excessive temperatures have a great effect on the life of a liquid. • Liquids may break down if exposed to air, water, salt, or other impurities.

  20. Hydraulic Fluid • Flash Point is the temperature at which a liquid gives off vapor in sufficient quantity to ignite momentarily when a flame is applied. • High flash point is desirable for hydraulic fluids.

  21. Hydraulic Fluid • Fire Point is the temperature at which a substance gives off vapor in sufficient quantity to ignite and continue to burn when exposed to a spark or flame. • High fire point is required of desirable hydraulic fluids.

  22. Types Of Hydraulic Fluid • Vegetable-base • Mineral-base • Synthetic Fluid

  23. Types Of Hydraulic Fluid • Mineral-base Fluid • MIL-H-5606 is the most widely used hydraulic fluid in general aviation aircraft. • Kerosene-type petroleum product. • Dyed red for identification

  24. Types Of Hydraulic Fluid • Synthetic Fluid • Non-petroleum base hydraulic fluid for use in high performance piston engine and turbine powered aircraft. • Most commonly used fluid of this type is Skydrol • Colored light purple.

  25. Basic Hydraulic Systems • Open Hydraulic System

  26. Basic Hydraulic Systems • Closed Hydraulic Systems

  27. Basic Hydraulic Systems • More modern brake system

  28. Basic Hydraulic Systems

  29. Power-pack Hydraulic System

  30. Basic Hydraulic Systems • System Components • Reservoirs • Pumps • Selector Valves • Check Valves • Hydraulic Fuses • Accumulators • Actuators

  31. System Components • Reservoirs • In an in-line reservoir, space is provided in the reservoir for fluid expansion and the escape of entrapped air. • Jet aircraft that operate at altitudes where there is not enough air pressure to assure a positive feed of fluid to the pump have hydraulic reservoirs pressurized.

  32. System Components • Hydraulic reservoir pressurized by hydraulic system pressure.

  33. System Components • Pumps • Powered Pumps • Constant displacement moves a specific volume of fluid each time its shaft turns. • Variable displacement does not move a constant amount of fluid each revolution, but only the amount the system will accept.

  34. System Components • Constant Displacement Pumps • Gear Pump • Gerotor Pump • Vane Pump

  35. System Components • Gear Pump • Medium volume of fluid under pressure.

  36. System Components • Gerotor Pump

  37. System Components • Vane Pump • Moves a large volume of fluid under low pressure

  38. System Components • Valves • Selector valve • Sequence valve • Priority valve • Pressure Control valves

  39. Plug-Type Selector Valve • Low pressure systems

  40. Popper-Type Selector

  41. Sequence Valves

  42. Priority Valves

  43. Hydraulic Fuses

  44. System Components • Accumulators • All accumulators consist of a high strength container divided by some form of movable partition into toe sections, or compartments. • One compartments connected to the hydraulic pressure manifold, and the other is filled with compressed air or with nitrogen.

  45. System Components • Accumulators

  46. System Components • Actuators • Single-Acting Linear • Double-Acting Unbalanced Linear • Double-Acting Balanced Linear

  47. System Components • Single-Acting Linear (Brakes)

  48. System Components • Double-Acting Unbalanced Linear (Landing Gear)

  49. System Components • Double-Acting Balanced Linear (Flight Controls)

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