Intelligent Power Solutions

1. Intelligent Power Solutions Presented by Mike Drescher Smart Water for Smart Cities Workshop 2:00pm Tuesday May 20, 2014

2. Intelligent Power Solutions What are Intelligent Power Solutions? Why is this important to Me? What are the advantages? How do we accomplish this? Switch Gear Motor Control Centers

3. Intelligent Power Solutions TODAY “My Power Distribution System does it’s job to deliver Safe Power throughout my facilities and processes.” “I require all installations of Switch Gear to include a main metering section so I can see the power usage and also use the meter to examine additional information if there is a cause to troubleshoot. They should be capable of being networked, but we never hooked them up.” Does this sound familiar ?

4. Intelligent Power Solutions Today “Everything in my MCC is wired back to the PLC to run my processes. Except the Powerlogic power meter. We run our plant and pumps based on the PLC program. I do not know if effeciency or overall asset utilization are concerns for how the program is setup, besides how would we measure the requirements of the individual loads without adding a whole bunch of additional equipment and cost?” Are your thoughts like these?

5. Intelligent Power Systems Deliver 1. Process Availability Benefits of the : • Complete Protection Intelligent components provide advanced diagnostics • Advanced Monitor Know Why, When and How often, not just What • Informed Control Automate decisions for critical processes, increase quality • Predictive Maintenance (Tesys T) Asset management strategy - repair focused to reliability focused • Know that your people and processes are always productive and safe.

6. Intelligent Power Systems Deliver 2. Equipment Flexibility Simple reliable pieces make complex productive systems • Complete Offer Power distribution, power monitoring, motor control, automation • Incorporated Functionality Fewer components, less wiring, more compact, less maintenance Common Devices with Expanded Capabilities and Functionality. • Software Advantage Hardware trade-off • Enterprise Integration Commissioning, Automation, SCADA

7. Intelligent Power Systems Deliver 3. Energy Management Make the most of your Energy. • Energy Efficiency (passive) versus Energy Management (active) • Reporting Compliance Legislation, Tax, Reporting, Rebates, Incentives, Social Pressure • Device-Level Metering Line, Process, Batch, Customer level information • Power Quality Motor Optimization - PF, Over/Under voltage, Over/Under load,Phase imbalance

8. Intelligent Power Systems Deliver 4. Remote Operation Monitor and control your system safely and efficiently anywhere. • Electrical Safety Separation of people and equipment • Operational Efficiency Simplify large complex process with concentrated information • Isolation Accessibility Equipment location versus resource locations • Security Control access to your system

9. Intelligent Power Systems Deliver 5. Customer Site Integration Assure equipment is right for your enterprise. • Compact System Intelligent integration of power, automation and communication • Certified Solution Manufacturer tested, labeled, and documented • Turn Key Installation Simplify customer connections, commissioning and troubleshooting • Efficient Maintenance

10. A Full Tool Kit of intelligent Devices and Components Provide Network Connectivity & Access to Energy Information

11. MCC Fundamentals • Single source for coordination of components • Less line side power wiring thanseparate controls • Space-efficient packaging • Optimum configuration flexibility • Concentrate maintenance to acentralized area • Fault containment • Electrical component isolation

12. Intelligent Power Solutions • Intelligent Power Solutions are • Motor Control Centers and components upgraded to include high speed communications to: • Monitor status, condition and potentially energy usage of connected loads and components. • Monitor overall power and energy. • Provide information to aid maintenance and troubleshooting. • Provide advanced control for connected devices simplifying and reducing control system components, reducing wiring and improving control and information.

13. Intelligent Model 6 MCC Components Metering & Monitoring Motor Starters Network Cabling Intelligent Overload Relays Mains & Feeders AC Drives Automation SoftStarts

14. Control Panel MCC Control Network PLC or Remote I/O Drop Traditional Field Wired System • Stand alone control panel remotely located • Typically PLC, PC, DCS, or Remote I/O • Field wired to terminal blocks in MCC • Field tested for correct device operation • Field documentation and labeling

15. Centralized Full section I/O construction in each MCC Factory inter-wired apart terminal blocks Factory tested for correct device operation Factory documented and labeled Hardwired I/O

16. Distributed I/O Unit located in each shipping split Factory interwiring within ship split No need to re-connect terminal blocks Factory tested for correct operation Communication connects I/O Units Centralized Full section I/O construction in each MCC Factory inter-wired apart terminal blocks Factory tested for correct device operation Factory documented and labeled Hardwired I/O Control Network PLC or Remote I/O Drop

17. Control System Architecture DCS PLC Amount and type of data desired Primarily digital data Few Drives, speed reference Skill Level Of Technicians Familiar construction and operation Common with other equipment Set up with dials and switches Network benefits Flexibility and Expandability of data Single network solution Multiple networks available Network parameter management on one cable Monitor analog data such as motor current Networks CANopen DeviceNet Modbus PROFIBUS Ethernet (Modbus TCP) Hardwire vs. Network

18. Modbus & PROFIBUS Class 2 600V DeviceNet & CANopen Class 1 Trunk and Drop Fieldbus • Cable • Factory-molded Enclosed • “Trunk and Drop” • Expandable • Unit mounted sections contain 6 drops • Network Communication Barrier • Optional for DeviceNet / CANopen • Accessibility

19. Ethernet (Modbus TCP) Cable • Star topology • Homerun to switch • Expandable • Limited by switch port count • Network Communication Barrier • Required • Accessibility

20. Model 6 Intelligent Motor Control Center Standard Motor Loads • Standardize with a TeSys T in iMCC

21. Thermal Overload Trip Curve Inverse Thermal class 5 - 30 Current dependent Current, Frequency Long start, Jam Over current, Under current Current unbalance Phase Loss, Phase Reversal Ground fault (internal or external) Temperature PTC, PT100 / NTC analogue Voltage and Power Monitoring Voltage unbalance Phase Loss, Phase Reversal Over voltage, Under voltage Load shedding, Auto Restart Process Overload / Underload Power kW, Power Factor Control Power 24Vdc 100 – 240Vac Current Rating 0.4 – 8A 1.35 – 27A 5 – 100A Inputs & Outputs 6 inputs 4 outputs Ground CT PTC input Expansion Module 4 discrete inputs 3 Phase Voltage inputs (0~690VAC) Protection & Control Details

22. Protection & Control Overview

23. Voltage Expansion Module • Additional Motor Protection • Over / Under Voltage • Over / Under Power Factor • Over / Under Power • Load shedding • Auto Restart • Voltage phase imbalance, lost and reversal • Additional Inputs • 4 discrete inputs (externally powered, isolated) • Input Power supply (24 VDC or • 100-240 VAC 50/60Hz) • 3 Phase Voltage inputs (0~690VAC) • Powered by Motor Management Controller

24. Functions Configure parameters Display selected values Local Control Monitor Alarms Use Commissioning Operation Control Operator Unit

25. PowerSuite Configuration Software • Functions • Configure parameters • Monitor Alarms • Display real-time values • Use • Commissioning • Operation • Storage and Transfer

26. X X PC with PowerSuite Control Unit Operator Ground CT TeSys T: Motor Management System Native protocol connectivity X Ethernet TCP/IP Voltage & I/O functions Remote control and monitoring For up to 810A External CT Hearth Leakage protection

27. Fast Device Replacement (FDR) • Allows replacement without re-configuration • Server automatically stores IP address and operating parameters • Server automatically configures the replacement TeSys T with IP addressing and operating parameters. • Central Servers • Premium, Quantum, M340, M580 PLC’s /PAC’s

28. iPMCC Detailed Energy Data from iPMCC Allows for individual intelligent load control of the plants largest consumers. • One network technology for the plant • Devices directly accessible from the Engineering station • Embedded web pages are used to build flexible local HMI station with full device information

29. Web Server - Ethernet

30. PowerPactTM with MicrologicTMMolded Case Circuit BreakersDirect Access to Energy Information in Gear and MCC’s

31. PowerPact with Micrologic Circuit BreakersDirect Access to Energy Management Increased energy availability New-generation circuit breakers with industry leading performance, measurements and protection Smart: A meter in every breaker Safe: Combine safety and performance Simple: Easy to select, install, and use Safety and Protection Energy measurement and control

32. Square D by Schneider Electric LV Electronic circuit breakers PowerPact H, J, and L with Micrologic Circuit breaker and automatic switch Fixed or draw-out New NEW Frame PowerPact R 240 to 3000 A PowerPact H & J 15 to 250 A Masterpact 800 to 6000 A PowerPact P 100 to 1200 A PowerPact L 70 to 600 A

33. PowerPactTM with MicrologicTM Circuit BreakersDirect Access to Energy Management • Cost-effective metering circuit breakers allow users to monitor, analyze, and adjust energy consumption throughout facilities • Reduce Energy Consumption: • Identify large consumers • Optimize Energy Costs: • Manage consumption peaks and avoid penalties • Improve energy Availability: • Identify overloaded equipment or power reserves and communicate

34. PowerPactTM with MicrologicTM Circuit BreakersDirect Access to Energy Management • System Flexibility • Adjustable protection settings shapes profile of trip curve to fit each load • Zone selective interlocking allows coordination of short-time and ground fault • Easily modified configurations and functionality for changing customer needs

35. PowerPact H, J, and L with Micrologic flexible and efficient • LV circuit breaker( 600 V) • Fixed, I-line, draw-out or plug-in • 3 frames, 6 ratings • H-frame: 60/100/150 A: 3P • J-frame: 250 A: 3P • L-frame: 250/400/600 A: 3P, 4P • 4 performance levels: • 18, 35, 65, 100 kA @ 480 V ratings • Accessories and auxiliaries • Accepts same accessories as thermal magnetic PowerPact range • Plus, new and innovative options for communications, status indication and monitoring Plug-in base Fixed Draw-out I-line

36. Trusted Micrologic protection for basic applications • Micrologic 3 Standard Electronic Trip Units • LI version • Long time pickup, • Long time delay • Instantaneous • Reliable Micrologic technology now delivering solid state protection in a compact design • Long time settings in amperes (no need for multiplier calculations) • LSI version • Long time pickup • Short time pickup • Instantaneous Micrologic 3.2S (LSI) Micrologic 3.2 (LI)

37. Micrologic with integrated measurement & communication • Micrologic 5 and Micrologic 6 incorporating measurement • Built-in LCD display unit • Measurement A: Ammeter • Measurement E: Energy and Ammeter • Micrologic 5 (LSI) includes five adjustments • LT pickup and delay • ST pickup and delay • Instantaneous • Micrologic 6 (LSIG) adds ground fault equipment protection – pickup and delay adjustments • Capability for front display module • Optional remote display unit for Micrologic 5/6 • Communication with Modbus • Optional communication module available

38. Frequency Power Factor Power & Energy Meter kWh Adj. Protections True RMS Thermal Imaging Current Meter LED Trip Ind. ZSI THD PowerPactTM with MicrologicTM Circuit BreakersDirect Access to Energy Management Choose the right trip unit model for each application…

39. Communications and Networking • What is the purpose of combining communications with CB protection and measurement in every MCC unit? • Remote (& Secure) monitoring of energy consumption and power quality • Data availability wherever & whenever • Maintenance Operations Enablers: • Centralization • Simplification • Predictive Strategies The circuit breaker is the direct source of relevant information (protection, metering, and maintenance) to be transmitted instantaneously whenever and wherever it is needed

40. Communication: flexibility and simplicity • Plug and Play connections • IFM Module & Front Display Module • No tools, no parameter setting • RJ45 Connectors • Communications & Networking • Interface toModbus, PROFIBUS, DeviceNet, Ethernet (Modbus TCP) networks • Compatible with ION-E software • Web page enabled • Flexible easily-upgradeable architecture • Free software available for simple set-up and programming of trip units outside of networked system • Download from Schneider Electric website

41. Communication Module (IFM) • Safe and simple device connection to a Modbus network • NSX cord provides Plug and Play RJ45 connection to circuit breaker trip unit and communicating accessories • Modbus address switches • Modbus address range is 1 to 99 • Set easily with dials on front of device • Automatic configuration • Automatic adaptation to the Modbus network Parameter (speed, parity) • Modbus locking pad • Inhibits Modbus writing to Micrologic trip unit • Test button for easy connection verification • Tests the connection between all the modules connected to the Modbus interface module

42. Optional Network Topology – iMCC with Modbus Supervisory Level (PLC, DCS, SCADA, Enterprise Mgmt) Customer Communication Network Modbus Communication interface (MCC Network Connector) MCC Communication Bus (Trunk & Drop) 24Vdc . . . . . . . . . Modbus IFM FDM121 Display ULP Modbus 24vdc Power Supply Customer Network Tesys T FVNR Meter Feeder VFD Masterpact Feeder

43. Optional EGX300 Network Topology – iMCC with Web Pages Supervisory Level (PLC, DCS, SCADA, Enterprise Mgmt) Customer Communication Network Ethernet Communication interface (MCC Network Connector) MCC Communication Bus (Trunk & Drop) 24Vdc . . . . . . . . . Modbus IFM FDM121 Display ULP Modbus 24vdc Power Supply Customer Network Ethernet Tesys T FVNR Meter Feeder VFD Masterpact Feeder

44. Optional Network Topology – iMCC with Ethernet (Modbus TCP) Ion Enterprise / Power Logic SCADA Customer Communication Network Ethernet (Modbus TCP) Communication interface (Ethernet Switch) Ethernet Switch (Managed or Unmanaged) MCC Network (Star Topology) Tesys Port 24Vdc . . . . . . Modbus IFM . . . FDM121 Display ULP Modbus Ethernet (Modbus TCP) 24vdc Power Supply Customer Network Tesys T FVNR Meter VFD Feeder Masterpact Feeder

45. Optional Network Topology – iMCC with PROFIBUS Ion Enterprise / Power Logic SCADA Customer Communication Network PROFIBUS Communication interface (MCC Network Connector) Anybus Gateway MCC Communication Bus (Trunk & Drop) 24Vdc . . . Modbus IFM . . . . . . FDM121 Display ULP Modbus PROFIBUS 24vdc Power Supply Customer Network Tesys T FVNR Meter Feeder VFD Masterpact Feeder

46. Optional Network Topology – iMCC with DeviceNet Ion Enterprise / Power Logic SCADA Customer Communication Network DeviceNet Communication interface (MCC Network Connector) Anybus Gateway MCC Communication Bus (Trunk & Drop) 24Vdc 24Vdc . . . Modbus IFM . . . . . . FDM121 Display ULP Modbus DeviceNet 24vdc Power Supply Customer Network Tesys T FVNR Meter Feeder VFD Masterpact Feeder

47. Breaker Status Control Module (BSCM)Remote status indication & Remote control • Applicable to all PowerPact H, J, and L with Micrologic Circuit Breakers • NSX cord is required for communication system connection • Status indications: • ON or OFF position (O/F) • Trip indication (SD) • Fault-trip indication (SDE) • Number of operations (Micrologic 5/6) • Number of trips (Micrologic 5/6) • Event time-stamping: O/F, tripping (Micrologic 5/6) • Control functions: • When combined with Communicating Motor Operator • Allows remote control of Open, Close, and Reset

48. SDxRemote indication relay module • Applicable to PowerPact H, J and L with Micrologic Circuit Breakers • Trip units include Micrologic 3, 5 and 6 • 2 static outputs: • SD2 : overload trip indication • SD4 : (not utilized with Micrologic 3) • Overload prealarm Micrologic 5 • Ground fault trip indication Micrologic 6 • Both outputs can be re-programmed for Micrologic 5 and 6 • Automatic reset when closing the breaker • Outputs characteristics • 24 up to 415 VAC/VDC . Max 80 mA * Exclusive of MN/MX and OF1

49. SDTAMEarly break of contactor • Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers equipped with motor trip units • 2 static outputs • SD2 : Overload trip indication • SD4 : opening of the contactor 400 ms beforethe breaker trip order • Micrologic 2 M: overload, phase unbalance • Micrologic 6 M: overload, phase unbalance, Jam, Underload and Long start • Reset • Manual : pushbutton to switch off the supply • Automatic : adjustable delay from 1 to 15 min • Outputs characteristics • 24 up to 415 VAC/VDC . Max 80 mA * Exclusive of MN/MX and OF1

50. Communicating Motor OperatorRemote Control • Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers • Demand response / Load shedding • Automated distribution systems • Centralized control • Modbus communication allows commands via remote system • BSCM required to send and receive signals • SDE adapter connected in series for tripping action • 220 / 240 Vac control power