Die casting products Everything you need to know

1. Die casting products: Everything you need to know Die-casting is not merely a manufacturing process; it is a transformative technology that silently shapes our world. The worldwide aluminum die-casting market stood at US$26.9 billion in 2022. IMARC Group (The International Market Analysis Research and Consulting Group) forecasts the market to achieve US$ 35.4 billion by 2028, showcasing a growth rate (CAGR) of 4.46% between 2023 and 2028. This revolutionary method is generally used in manufacturing parts for the automotive industry, as well as heavy equipment utilized in the mining, construction, and agriculture sectors. This article specifically focuses on the role Die casting products in shaping the automobile industry. Understanding Die Casting Die-casting technology is basically a process where molten non-ferrous metal (aluminum, magnesium, etc.) is poured into dies to produce highly precise and durable molded products. In the automotive industry, the demand for die casting is remarkable. Rockman Industries is now a strategic partner of several top automotive brands and OEMs in Europe and America. Types of die-casting process Let’s take a look at various types of casting processes that are used for manufacturing various parts of vehicles - Types Description Advantages Limitations Applications Gravity Die Casting Hence, no pressure is applied externally; rather, the Suitable to produce parts of any size, and excellent surface finish. It takes time for the production of parts and is also not suitable for producing turbos, engine blocks, and pistons

2. thin-walled Die casting products. molten metal is poured inside the die under the force of gravity. High-pressure Die Casting Molten metal injected at high pressure (50– 2000 MPa) into a die. Good dimensional accuracy; high surface finish; thin-walled parts. This process cannot be used for making large parts. Engine components, wheels, Low-Pressure Die Casting Molten metal injected at low pressure into a die. Large and complex-shaped parts can be manufactured. Not suitable for manufacturing thin-walled parts. Engine blocks, gearboxes The Importance of Die casting products in Automobile Manufacturing The automobile industry is indeed experiencing a significant shift towards the use of die casting products, especially those made from aluminum. Let’s find out the reason behind that- ● Aluminum-cast products reduce the weight of the vehicle by 15-20%. ● These parts also offer an excellent power-to-weight ratio. A good power-to-weight ratio leads to better acceleration, handling, and overall. ● Die casting redefines the manufacturing process in the automotive industry by allowing for complex shapes in single pieces that minimize assembly steps. ● Advanced casting technologies help to produce highly precise, durable, and cost- effective automotive parts quickly. ● Die casting manufacturing process contributes to less environmental impact. The Future of Die Casting in Automobiles ● Increasing demand for lightweight and fuel-efficient vehicles continues to motivate vehicle manufacturers to use die-cast aluminum parts. ● Multi-material die casting will unlock further possibilities in weight reduction and improving strength. Future innovation will also allow to integration of multiple functions into single components. Benefits of outsourcing die-casting solutions from a reputed company ● Assurance in the quality of the product and on-time delivery. ● Access to specialized knowledge. ● No need to worry about maintaining specialized equipment or hiring and training skilled personnel. ● Competitive pricing. ● Access to advanced die-casting technology.

3. ● Ensure delivery of the products as demanded as early as possible. No additional cost for quick delivery. To sum up, Die casting products are not only cost-effective but also more durable, strong, and lightweight than traditional products made from steel. As the demand for lightweight and fuel- efficient vehicles is rising, increased investment in these areas will drive further innovation. With a track record of excellence and a dedication to staying ahead of the curve, Rockman Industries sets the standard for quality and efficiency in the industry. For all types of die-casting components at competitive pricing, contact Rockman Industries.