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Indisputable Key

Indisputable Key. Industrial breakthrough of new methods and technologies in the wood industry EFORWOOD - SHAPE YOUR SUSTAINABILITY TOOLS Uppsala, 2009-09-23 Gunnar Niblaeus, Dissemination & Exploitation manager. Gunnar Niblaeus M.Sc, BA

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Indisputable Key

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  1. Indisputable Key Industrial breakthrough of new methods and technologies in the wood industry EFORWOOD - SHAPE YOUR SUSTAINABILITY TOOLS Uppsala, 2009-09-23 Gunnar Niblaeus, Dissemination & Exploitation manager 2009-09-23 EFORWOOD - Shape your sustainability tools

  2. Gunnar Niblaeus M.Sc, BA Working in the Forest industry and related industries since 1973 Specialized in IT & business consulting Represents Tieto in the project ”Indisputable Key” Work package leader ”Dissemination & Exploitation” Who am I? 2009-09-23 EFORWOOD - Shape your sustainability tools

  3. The challenge! Proper raw material for specific final products - a major challenge for the forestry-wood production! 25 million m3 of wood raw material in Europe is going to waste! Page : 3 2009-09-23 EFORWOOD - Shape your sustainability tools

  4. The general problem Knowledge about wood properties and their impact on final products is insufficient for achieving a significantly improved yield. Some practical examples: • Production of low moisture content wood mostly gives a high percentage of rejects due to warp • During production of high strength wood beams the amount of beams that cannot be approved can be numerous • To achieve boards having a sufficient amount of heart wood big amounts of boards normally have to be downgraded Page : 4 2009-09-23 EFORWOOD - Shape your sustainability tools

  5. Knowledge about wood properties and their impact on quality and the final end-use of wood products helps to choose the most suitable log for a specific product already in the forest. This contributes to significantly reduced amount of waste due to improper wood characteristics. Postulate & conclusion Automatic traceability systems making information available about individual objects at different stages along the forestry-wood supply chain are required. Page : 5 2009-09-23 EFORWOOD - Shape your sustainability tools

  6. Objectives: Develop necessary methodology and advanced ICT solutions for improving the use of wood and optimizing forest production Demonstrate the concept and its benefits 12,7 M€ financed to 50 % by EU (FP6) From October 2006 to March 2010 28 partners, more than 150 participants R&D Institutes, universities System integrators (ICT) Industrial users Industrial manufacturers Indisputable Key Page : 6 2009-09-23 EFORWOOD - Shape your sustainability tools

  7. Drivers for Improvement Yield: • How to maximize the value yield of an increasingly expensive raw material? Process: • How to minimize downgrading? • Continuous improvement of production efficiency • Continuous improvement of logistics and transports Innovation: • How to use raw material characteristics for innovative product development? Collaboration: • Increased flexibility in the value chain, manage changes • Exchange of information Environment: • Environmental performance as competitive edge • Guarantee Certificate of origin • How to stop illegal cutting? Page : 7 2009-09-23 EFORWOOD - Shape your sustainability tools

  8. Material flow Transport Sawing Sorting Final cut Reception Harvesting Information accumulated with traceability Information Loss of information Information accumulated without traceability Transport Sawing Harvesting Reception Sorting Cut Information barriers Local information from different actors in specific formats Page : 8 2009-09-23 EFORWOOD - Shape your sustainability tools

  9. Technical barriers – Marking & Reading • Common requirements • Extremely demanding environment • Cost justified • High readability • RFID technology • Pulpable transponders • Automatically applicable on logs • Reading distance several meters • Reader in harvester head • Ink-based marking & reading • Able to separate millions of objects 2009-09-23 EFORWOOD - Shape your sustainability tools

  10. Focus on cost, confused perception of benefits Unwillingness to share information Lack of skills Resistance to change Image of a “Big Brother” technique: “We are going to monitor everything” Human barriers Page : 10 2009-09-23 EFORWOOD - Shape your sustainability tools

  11. Scope & content Tracing from forest to end-user with accurate, real-time data • Information exchange based upon open standards • Models and indicators for economical and environmental performance • RFID technology for code marking & reading • Other technologies for marking and reading • Software modules for integration and tracing services • Preparing for real industrial use • Real industrial implementations • Training programs and material 2009-09-23 EFORWOOD - Shape your sustainability tools

  12. A real business case Marking and reading technology Infrastructure for data management Software for analyzis and monitoring Models for evaluation, simulation and optimization What is needed to install a traceability system? 2009-09-23 EFORWOOD - Shape your sustainability tools

  13. Common vocabulary Using and extending existing standards (EPCglobal, papiNet, StanforD). Defining IAD Message (Individual Associated Data Message) - extension to papiNet IT Architecture based on three corner stones Collaborative Messaging System enabling safe and confidential exchange of data between multiple actors IK Adapters, plug-in configurable adapters enabling quick and easy connection to existing systems Traceability Services including data repository, web-based software tools for analyzing and publishing data Digital Forest Chain Page : 13 2009-09-23 EFORWOOD - Shape your sustainability tools

  14. Software for data analysis and monitoring key performance indicators • Tracing the origin • Traceability of the origin of an identified object • Flexible software for analyzing data • Correlations between measurements • Deviations from expected performance • Potential for process improvements • Key performance indicators • Tools for monitoring selected indicators with drill-down features • Pre-defined environmental and economical KPI:s 2009-09-23 EFORWOOD - Shape your sustainability tools

  15. Biodegradable substrate harmless in pulping and paper making processes Biodegradable antenna inlay solutions and inlay free solutions Material strength allows fast automatic application into wood by punching Inexpensive manufacturing by injection flow molding High readability even under worst conditions Reading distance 2 - 6 meters Same tag can also be applied manually Two patents applied for transponders State-of-the-art forest transponders Page : 15 2009-09-23 EFORWOOD - Shape your sustainability tools

  16. Manual application of transponders Page : 16 2009-09-23 EFORWOOD - Shape your sustainability tools

  17. Automatic application of transponders Page : 17 2009-09-23 EFORWOOD - Shape your sustainability tools

  18. Saw integrated printer 10 nozzles in the sword Unique matrix code is printed when cutting Code detection Camera and image analysis Ink-based marking & reading of logs Page : 18 2009-09-23 EFORWOOD - Shape your sustainability tools

  19. Conclusion Material flow Transport Sawing Sorting Final cut Reception Harvesting Introducing a knowledge-based way of working => decisions and actions based on measurements and information feed-back Page : 19 2009-09-23 EFORWOOD - Shape your sustainability tools

  20. www.indisputablekey.com Page : 20 2009-09-23 EFORWOOD - Shape your sustainability tools

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