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June 13 th , 2006. Subtitle (Arial 22 to 24). Pollution Control Systems Bringing you a World of Experience in Clean Air Solutions. Dumitru Manea Global Power Sales - Romania, Bulgaria, Macedonia, Moldova. - Add text to be highlighted here -.
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June 13th, 2006 Subtitle (Arial 22 to 24) Pollution Control Systems Bringing you a World of Experience in Clean Air Solutions Dumitru Manea Global Power Sales - Romania, Bulgaria, Macedonia, Moldova - Add text to be highlighted here -
Table of Contents ALSTOM Environmental Control Systems Our Technologies: Power applications Industry applications Special presentation for FOREN 2006 - Neptun, June 2006
ALSTOM today • Sales €13.7 bn* • Orders €15.8 bn* • Order backlog €27 bn* • Employees 64 000 • Present in 70 countries • Listed on Paris, London, NY Stock Exchange * FY 2004/05 figures ALSTOM – The future every day
Core competencies Two core businesses : Power Rail Transport 4
Power Turbo-Systems/ Power Environment Power Turbo-Systems • Turnkey plants • Steam turbines, generators • Gas turbines Power Environment • Utility boilers • Environment control systems • Hydro turbines and generators 5
ALSTOM Market position • World leader in Transport • World leader in Power • World Number 1 in Air Pollution Control
Table of Contents ALSTOM ALSTOM in Romania Environmental Control Systems Our Technologies: Power applications Industry applications
POWER: History in Romania • ALSTOM has been the first company who transferredits technology in Romania for the 330 MW units in 1968. • This transfer of technology allowed Romania to develop on its own its energetic sector and industry. • A large number of these units ( between 10 and 330 MW) produced under license in Romania have been exported in the world contributing to the recognition of the Romanian industry
ALSTOM in the Region ALSTOM ROMANIA/ BULGARIA/ MACEDONIA/ MOLDOVA Jacques Chevrier - Country President Global Power Sales Jacques Chevrier / Dumitru Manea ALSTOM Power Service G. Sirakas / A.Dumitriu ALSTOM Transport G.Stanciu / A. D‘Amade ALSTOM Power Romania SRL Bucuresti (G. Sirakas) ALSTOM Transport Romania S.A. Bucuresti (G.Stanciu) ALSTOM General Turbo S.A. * Bucuresti (J.Chevrier) * JV (51% ALSTOM / 49 % General Turbo SA) 2004/2005 ALSTOM Power Bulgaria A.D. Sofia (D. Wiesner) Sales: 70 M€Employees:1962 Significant industrial presence in Romania
Table of Contents ALSTOM Environmental Control Systems Our Technologies: Power applications Industry applications
Environmental Control Systems Our Business • Air pollution control systems & products for power & industrial applications • A business driven by increasingly strict emissions regulations • Business opportunities are in new plants & retrofitting existing plants
Environmental Control Systems Our R&D Capabilities • Dedicated R&D facilities in Sweden, manned by highly-skilled teams offering: • Applied physics / Fluid dynamics • Chemical engineering • Analytical laboratory • Instruments / measuring techniques • Laboratory for pilot plants and flow model testing • Experimental workshop for test equipment and special services Largest reference portfolio
Table of Contents ALSTOM Environmental Control Systems Our Technologies: Power applications Industry applications
Applications: Power & Industry • Power applications • Dust / particulates emission control • Sulfur Oxides (SOx) emission control • Wet Limestone technologies • Sea water technologies • Dry / semi dry technologies • Nitrogen oxides (NOx) emission control
Power Applications:Particulate Control Technologies Dry Electrostatic Precipitators Wet Electrostatic Precipitators Fabric Filters • Over 150,000 MW installed worldwide • Flexibility of design • Extensive experience withlow sulfur, high resistivityash coals (>1012 Ohm•cm) • Supplied to date: treat more than 17,000,000 m3/h of flue gas • Meets the latest world standards for particulate emissions control • 18,000 MW of operating experience • Improved performance* • Lower first costs* • Higher running costs* *) When compared to ESPs technologies
Power Applications: Wet Flue Gas Desulphurization 0 0 - - 250 250 250 250 - - 450 450 450 450 - - 800+ 800+ MW MW MW MW MW MW Low S Low S (< 1%) (< 1%) Medium S Medium S (1 (1 - - 2%) 2%) High S High S (>2%) (>2%) • Over 38,000 MW of experience • 25+ installations in the last 10 years • From 400 MW up to 1,300 MW and up to 6 % sulfur coal • SO2 removal efficienciesgreater than 98 % • Availability greater than 98 % • Success with high sulfurfuels (4.5 %) • Commercial productssuch as gypsum orby-products for landfill • Low cost/optimal design • New and retrofit projects
0 0 - - 250 250 250 250 - - 450 450 450 450 - - 800+ 800+ MW MW MW MW MW MW Low S Low S (< 1%) (< 1%) Medium S Medium S (1 (1 - - 2%) 2%) High S High S (>2%) (>2%) FLOWPAC : New generation of Wet FGD • No need for slurry circulation pumps • No flue gas sneak age • High SO2 removal efficiency • High SO3 and particle collecting • Very high gypsum quality FLOWPAC Absorber
FLOWPAC Compact Design • Halved height • Smaller footprint (pumps house) • Allows indoor installation Typical open spray tower FLOWPAC h < h/2
FLOWPACCompact design Spray tower FLOWPAC Spray tower FLOWPAC
FLOWPACBackground Successful project in Karlshamn • Short project time • High availability • Low maintenance Outstanding performance Design Measured SO2 inlet conc. 5 500 4 000 SO2 outlet conc. 150 30 SO2 removal 97.4 99+
FLOWPAC : Recent applications • Elektrenai (Lituania) : 4 x 300MW + 1 x 150MW • Under construction • Amager (E2) (Denmark) : 1 x 150MW • Under construction • Darley Dale (UK) : Lead Smelter • Design phase
Power Applications: Seawater Flue Gas Desulphurization 0 0 - - 250 250 250 250 - - 450 450 450 450 - - 800+ 800 MW MW MW MW MW MW Low S Low S (< 1%) (< 1%) Medium S Medium S (1 (1 - - 2%) 2%) High S High S (>2%) (>2%) • Over 11,400 MW of experience • Recognized as a global leader • High SO2 removal efficiencies(> 98%) for medium and low sulfur coal • No reagent needed • No byproduct • Low power consumption • Smaller footprint
Power Applications: Novel Integrated Desulphurization-NID 0 0 - - 250 250 250 250 - - 450 450 450 450 - - 800+ 800 MW MW MW MW MW MW Low S Low S (< 1%) (< 1%) Medium S Medium S (1 (1 - - 2%) 2%) High S High S (>2%) (>2%) • 41 installations world-wide • Low investment and maintenance costs • Maximized reagent utilization • Reduced power consumption • SO2 removal efficiency greater than 95% irrespective of fuel • Combination of FDA system with CFB boilers optimizes desulphurization of high sulfur fuels and gives reduced limestone consumption • End products can be used for landfill, mine fill, road beds or fertilizer
Power Applications: DeNOX - SCR • Over 28,000 MW of experience • 35+ installations in the last 10 years • NOx removal efficienciesgreater than 90% • New and retrofit projects • Urea system also available
Other Applications: Industry • Industry • Full range of systems for control of air pollutants (dust, SOx, NOx …) from various industries : • Aluminum • Cement • Glass • Iron & Steel • Non-Ferrous • Petrochemical • Pulp & Paper • Waste to Energy
Industry Applications: Aluminum • Leader in the industry • 35+ installations in the last 10 years • Long lasting relationship with main Aluminum producers • Emission abatement for Pot Lines, Anode Bake and Green Anodes Products: • Abart dry scrubber (HF emission reduction & recycling) • Desulphurization - Dry or Wet
Industry Applications: Cement • More than 80 Installations last ten years • Installations at cement plants world wide to coal mill, kiln, clinker cooler, alkali bypass, raw mill,cement mill, & other de-dusting applications. • Products: • Bag House - reverse air low ratio • Bag House - pulse jet high ratio • Electrostatic Precipitators • Wet Flue Gas Desulphurization • SCR - Selective Catalytic Reduction
Industry Applications: Glass • 30 years experience inair pollution control installations for flat -, container - and special glass, mineral wool and other • Products: • Particulate removal - ESP • Gaseous pollutants - SO2and Boron - Dry systems • NOx control for glass furnaces - SCR
Industry Applications: Iron & Steel • Major applications of ALSTOM air pollution control products includeapplications for: • Melt shop ventilation systems (EAF; LMF; AOD; Induction Furnace) • Coke oven pushing emission control systems (Trav-L-Vent system) • Sinter plants primary & secondary emissions • Cast House ventilation and other general ventilation requirements • Products: • Particulate - ESP, FF • Desulphurization - NID or Wet • Dioxin and Furan - NID • Water Cooled Duct • Hot Quench • Force Draft Cooler • Heat Recovery
Industry Applications: Non Ferrous Metals • Products for Non Ferrous Metals Industry • Dry Hot ESPs for primary smelting in the copper, zinc, lead, and nickel industries • Bag Filters for primary and secondary gases custom-suited to specific temperature, moisture, pH, and abrasiveness requirements • Wet ESps for Acid Plants • Evaporative Coolers • Forced-Draft Coolers • Fabric Filters • Flue Gas Desulfurization Plants
Industry Applications: Petrochemical • An extensive portfolio of solutions for: • NOx • SOx • Particulate from refineries & petrochemical plants
Industry Applications: Pulp & Paper • Products for Pulp & Paper Industry • Electrostatic Precipitators for recovery boilers • Electrostatic Precipitators for multi fuel power boilers • Electrostatic Precipitators for lime kilns • FGD Systems for SOx control
Industry Applications: Waste to Energy Years of activities Experience Technology 43 units in 7 countries treating 1 820 600 Nm3/hr DeNOx SCR 55 units in 9 countries treating 2 427 000 Nm3/hr Wet pac Wet scrubber 23 units in 5 countries treating 2165 000 Nm3/hr NID Flash Dryer 124 units in 14 countries treating 9106 900 Nm3/hr Drypac Semi-dry 169 units in 12 countries treating 4 649 500 Nm3/hr Eco- or CT-DAS Dry Absorption 1980 1985 1990 1995 2000 2005 • We offer cost-effective and reliable gas cleaning solutions to comply with the most stringent emission standards for plants thermally treating waste, offering various end product options and possible energy recovery
Conclusion • ALSTOM - Number 1 worldwide in Air Pollution Control Systems market • Largest reference portfolio • Significant industrial presence in Romania • FLOWPAC best solution for the Romanian WFGD projects (Complexul Energetic Rovinari, Complexul Energetic Turceni, ...) • A range of other technologies available for all air pollution control applications