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BurnerMate TS Overview

BurnerMate TS Overview. Overview. Introduction Components Control Strategies Auxiliary Controllers / Flame Safeguard SCADA System Integration Competitive Comparison Summary. Introduction.

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BurnerMate TS Overview

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  1. BurnerMate TS Overview

  2. Overview • Introduction • Components • Control Strategies • Auxiliary Controllers / Flame Safeguard • SCADA System Integration • Competitive Comparison • Summary

  3. Introduction The BurnerMate®TS is a combined boiler control, flame safeguard, and monitoring system with a touch screen operator interface. BurnerMateis a full scope control package that assures safe and efficient control with undivided system integration responsibility.

  4. Experience Preferred Instruments has 35 years of Combustion Control Experience with… • A Third Generation Digital Controller • Over 3000 Boiler Control System Installations • Over 2400 PCC II/III Controllers Installed Exclusivelyin Combustion Control Applications • Over 45 SCADA/Flex Projects • 640 Rotary Cup Burner Projects

  5. BurnerMate TS Components

  6. 10” Touch Screen Operator Interface Accurate Servo Actuator Integrated Oxygen Analyzer! System Composition

  7. Touch Screen Operator Interface Fully Integrated Touch Screen…

  8. Touch Screen Operator Interface • Monitor and control boiler operation, setpoints, and process data from one convenient display • Commissioning activities are laid out in an easy to follow step-by-step procedure, eliminating the need for knowledge of controller menus and programming languages

  9. Touch Screen Operator Interface Real time boiler management data Auto/Manual Control Alarm banner, Silence button, and Navigation

  10. DCS-III Programmable Control DCS-III Controller…

  11. DCS-III Programmable Control • The DCS-III is a state-of-the-art, boiler-focused programmable logic controller • The large I/O quantity, small sub-panel foot print, intuitive “Blockware”, redundant memories, and built-in industry standard communication allows the DCS-III to be integrated into complex boiler control systems with a minimum number of external components

  12. Easy Commissioning • The “Learn Mode” feature allows multiple F(x) block input vs. output profiles to be entered simultaneously with a push of a button! “Store” button to simultaneously store the firing rate, oxygen and burner air flow rate value into the appropriate F(x) blocks

  13. BurnerMate TS Advanced Communication…

  14. Internet, Web Site Access • A standard WEB Browser provides remote monitoring and operation • Custom software is not required • Historical Alarm and event data can be imported to spreadsheet applications such as MS Excel

  15. Intranet Communication • The ethernet communication port is easily assigned an IP address and connected to a facility wide network • Remote monitoring, control and data collection is available via a standard WEB Browser • Building Automation Systems and SCADA Systems are interfaced via industry standard MODBUS Ethernet communication

  16. Field replaceable probe Only one conduit to stack. Integral Oxygen Analyzer ZP-xx Oxygen Probe No separate analyzer, one less item to mount DCS-III with "Z" Option Board 190130 Connecting Cable Power Supply Calibration Gas Input Grade Level Connection By Others

  17. Integral Oxygen Analyzer • Proven Reliable • Sensing element has been proven reliable in 100s of installation over the last 10 years • No Reference Air • The probe uses ambient air as a reference. • Competitors use instrument air and run the risk of element cracking due to water • Automated, menu driven pushbutton calibration. • Fully automatic calibration package available.

  18. Integral Oxygen Analyzer • Thick cell • Avoids premature cell failures • Ceramic heater • provides reliable long life • Complete detailed diagnostics • Automatic impedance checking • Alarms when time to recalibrate • Alarms when reaching end of cell life • Optional fuel gas temperature element T/C input

  19. BurnerMate TSControl Strategies

  20. Fully Metered System

  21. Fully Metered System • This control strategy with oxygen trim and variable speed fan control offers the best opportunity to save fuel and electrical cost with a control system upgrade • This strategy measures both the fuel flow and the combustion air flow • PID control is used for both fuel and air flow control, assuring the accurate maintenance of fuel and air flow setpoints

  22. Parallel Positioning System

  23. Parallel Positioning System • This control strategy includes up to five (5) servo channels, allowing independent control of fuel valves, air and fuel gas re-circulation dampers • The fuel-air ratio is established and adjusted by use of a “soft” function curve of fuel valve vs. damper position • Parallel positioning enables “tighter” fuel-air ratio control, which improves boiler efficiency • Combining this control method with oxygen trim and variable speed fan control offers substantial cost savings for a fast payback

  24. Single Point Positioning System

  25. Single Point Positioning System • This control strategy mechanically links the fuel valve, air and flue gas control dampers to a single actuator • Generally, the fuel valve has a characterizable flow versus position relationship that is used to establish the fuel-air ratio over the range of modulation • This method is recommended when the boiler size or service hours do not justify addition of a VSD

  26. BurnerMate TSAuxiliary Controller / Flame Safeguard

  27. Integrated Auxiliary Controller • Draft Control – Stable & repeatable draft control is essential for efficient boiler operation. This is especially important for boilers with induced Flue Gas Recirculation (FGR) Nox reduction. • Feedwater Control – Single element, two element or three element feedwater control may be provided. Water column blowdown is prompted and logged to ensure proper maintenance.

  28. Flame Safeguard • Features • The Flame Safeguard System provides the proper burner sequencing, ignition and flame monitoring protection on single burner, automatically ignited oil or gas fired boilers. • The system uses a fail-safe, “de-energize” to trip design. Upon the loss of system power the fuel safety shutoff valves are automatically closed and ignition components are de-energized.

  29. Flame Safeguard • Features (continued) • On a safety shutdown, the message display will advise the operator that the control is in “Lockout” and will indicate the specific cause and the state in the operating sequence where the shutdown occurred. • Proof of purge, low fire position interlocks, and fuel valve end switch safety checks are also included. • A drum level conductivity probe relay is incorporated for an auxiliary Low Water Cutout safety interlock.

  30. BurnerMate TSSCADA System Integration

  31. SCADA System Supervisory Control And Data Acquisition: • Windows XP based workstations • Programmable Controller based combustion control hardware • Up to 31 I/O per controller • Touch Screen interface can be used as backup control station if the workstation, or communication network breaks down • “Service Manual” mode can be used as backup control station if the Loop Controller fails

  32. Expanded Remote Systems

  33. Process Style Boiler Overview

  34. Flame Safeguard Overview

  35. Store Data for Analysis Later

  36. BurnerMate TSCompetitive Comparison

  37. Comparison

  38. Comparison

  39. Comparison

  40. Comparison

  41. Summary BurnerMate TS has…. • Integrated fuel-air ratio, flame safeguard, draft, and feedwater controls • Single Point Positioning, Parallel Positioning, and Fully Metered Combustion Control • Single or Dual Fuel Flame Safeguard with easy trouble shooting. • Low Cost Full Scope Package.

  42. Preferred Utilities Manufacturing Corp Preferred Utilities Manufacturing Corporation 31-35 South St. • Danbury • CT T: (203) 743-6741 • F: (203) 798-7313 www.preferred-mfg.com

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