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Industrial attachment of viyellatex group

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Industrial attachment of viyellatex group

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  1. INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT VIYELLATEX GROUP Industrial attachment VIYELLATEX GROUP Page no. 1

  2. CHAPTER:01 PROJECT DESCRIPTION VIYELLATEX GROUP 1. Name of the Company: Private Ltd. Company 2. Status: 100% Export oriented composite knit Dyeing Industry 3. Type: 2001 4. Year of establishment: 2002 5.Year of starting production: Gazipura, Tongi 6. Location: 7. Address: 297, Khortoil, Tongi, Gazipur- 1712 Factory : 297, Khortoil, Tongi, Gazipur- 1712 Head office: Tel. No. 8819281-2 Fax No. 880-2-8810445 E-mail : viyellatex@youngonesgroup.com Mr. Rezaul Hasnat 8. Sponsors: 100% cotton, 9. Product Mix: 100% polyester a) Spun b) Filament Nylon Chief Value Cotton (CVC) Polyester Cotton blend Grey mélange (15% Viscose 85% cotton 10% Viscose 90% cotton 30% Viscose 70% cotton) Ash mélange (1% Viscose 99% cotton) Industrial attachment VIYELLATEX GROUP Page no. 2

  3. 10. Production Capacity: 19Tons per day (Body fabric) 20,000 pcs (Collar & cuff) a) Knitting section 28 Tons per day b) Dyeing Section 18 million pieces per year c) Garments Section 20 million $ 11. Project cost: a) KNITTING SECTION: 12. Different Departments:  Knitting  Inspection b) DYEING SECTION:  Batch section  Dye house  Dyeing lab.  Quality control  Finishing c) GARMENTS SECTION:  Merchandising  Sample d) MAINTENANCE SECTION:  Electrical  Mechanical e) STORE SECTION 13.Supporting department: a) Personnel administration b) HRD c) Marketing d) Procurement e) Finance and accounting Industrial attachment VIYELLATEX GROUP Page no. 3

  4. f) Security department 13. Total Manpower: 250 a) Knitting section Dyeing- 300 Finishing- 250 b) Dyeing Section 3200 c) Garments Section a) Marks & Spencer 14. Major customers: b) S. Oliver c) ESPRIT d) Tesco e) Puma g) GAP h) G.Star i) Wool worths j) TU Industrial attachment VIYELLATEX GROUP Page no. 4

  5. Yarn Store Embroi dery Store Room Washing Washing Printing Rest room L I F T 7 Dinning and Prayer room 6 Maintenance room 1stfloor Stairs Stairs L I F T Office 5 Sewing floor Garden & rainfall Product Development Work shop Cutting room Central store (Fabric & accessories) CAD Room 4 Textile Testing Maintenance room Corporation L I F T Maintenance manager Exit Exit ViyellaTex LTD (Dyeing and finishing) 3 Office Sewing floor Maintenance room Lab manager 2 Office Sewing floor Emergency Emergency L I F T Ground floor Medical centre Inspection room Finishing section IT, guest & conference room 1 Main gate 1st Raw material store Reception room Chemical store Garments store Child care centre Ground floor Central store Pocket gate Cargo lift WTP Generator room Security room Substation & maintenance room Oxidation plant RMS room Boiler room W Fashion plastic & package LTD Generator room Boiler room ETP control Industrial attachment VIYELLATEX GROUP centre Page no. 5 Bonded ware house Generator room ETP Fashion plastic & packaging sub station room Chemical room Store

  6. S N Location Of The VIYELLATEX Group VIYELLATEX Ashulia Airport Bishwa Estema College gate Gazipura, tongi Baro bari Board barzar National university Station road, tongi Uttara model town Tongi bus station Mohakhali Shatrashta College of Textile Technolog S N Industrial attachment VIYELLATEX GROUP Page no. 6

  7. 15. Physical Infrastructure: The mill is built in such a way that there is possibility for further expansion of the mill. The structure such as mill, office buildings, record rooms, guardrooms & dining room etc. are made of solid hard concrete & brick mtls. . The whole area is surrounded by safety brick wall .The main set up for m/c’s are built of corrugated iron & iron sheet, transparent hard plastics with enough ventilation & scope for passing light & air. Remarks: VIYELLATEX LTD. is a well established knit composite industry. The industry stands on industrial area of Gazipur. VIYELLATEX GROUP. is a Group of Companies, Viyella spinning, Youngone’s fashion LTD, Viyella knitting and dyeing,. VIYELLATEX LTD. is going to prove its own standard about product quality in world market as they know that their reputation depends on its quality. VIYELLATEX LTD. is a profitable project and contributes the economy of our country. Industrial attachment VIYELLATEX GROUP Page no. 7

  8. CHAPTER -02 MAN POWER MANAGEMENT Organogram of manpower: Company Organogram CHIEF EXECUTIVE OFFICER (CEO) CHIEF OPERATING OFFICER (COO) HEAD OF MERCHAN DISING HEAD OF PRODUCTI ON HEAD OF DESIGN & PRODUCT DEVELOP MENT HEAD OF PLANNING / IE HEAD OF QUALITY ASSURAN CE HEAD OF BU HRD HEAD OF COMMERCI AL & ACCOUNTS Finance HEAD OF ACCOUNTS & COMMERCIAL COMMERCIAL DEPARTMENT ACCOUNTS DEPARTMENT FAVP (Preparation of Financial Statement & Group Cheque Issue) EXPORT DIVISION (In-Charge & FAVP) IMPORT DIVISION (In-Charge & FAVP) PRINCIPAL OFFICER PRINCIPAL OFFICER (Salary & Wages) OFFICER (Petty Cash & Staff Salary) Sr OFFICER SPO OFFICER Industrial attachment VIYELLATEX GROUP Page no. 8 Jr OFFICER

  9. Organogram from knitting DGM/AGM Manager / Asst. Manager (Store) Manager / Asst. Manager (Prodn& Plan) Manager/Asst. manager (Technical) Sr. Executive / Executive Sr. Fitter / Fitter Knitting Master/ Executive (Flat) Sr. Executive (Prodn,Plan & Sample) Asst. Fitter Jr. Executive (Yarn) Jr. Executive (Grey Fabric) Executive /Jr. Executive (Prodn, Plan & Sample) Sr. Fitter / Fitter Needle man Servicing man Operator / Asst. Operator Store Asst. (Yarn) Store Asst. (Grey Fabric) Sample supervisor Sr. Supervisor / Supervisor Servicing helper Helper Loader (Yarn) Batch Helper/Loade Sample asst Sr. Operator / Operator Asst. Operator Production Helper Organogram of Dyeing DGM/AGM Manager Planning Store Washing Production Asst.Manager Asst.Manager Asst.Manager Asst.Manager Sr.Executive /Executive Sr.Executive /Executive Sr.Executive /Executive Sr.Executive /Executive Industrial attachment VIYELLATEX GROUP Page no. 9 Jr.Executiv Jr.Executiv Jr.Executiv Jr.Executiv Sr.Supervisor /Supervisor Sr.Supervisor /Supervisor Sr.Supervisor /Supervisor Sr.Supervisor /Supervisor

  10. JOB DESCRIPTION ( IN GARMENTS SECTION) TITLE: DEPUTY GENERAL MANGER Job summary: Responsibilities:  Has the responsibilities for running the garment department including production planning, operation control, measuring and monitoring of product and the process.  Establishing and maintaining identification and traceability requirement.  Inspection test status, taking corrective and preventive action.  Controlling nonconforming products at intermediate and final stages in Garment Department.  Analyzing product and process performance form measurement process to identify area for improvement.  Provide supports for approval and maintenance of equipment related to Garment Department and training of stuff in the department. Overall supervision of Garment Section. TITLE: PRODUCTION MANAGER Overall supervision of sewing section. Job summary: Responsibilities:  Receives cutting fabrics according style, color and size form cutting section.  Prepare sewing lines of floor & report to A.G.M. in three time everyday  Distribute the cutting fabrics according to style, size & color to the respective line supervisors.  Control the Sewing In charge, Q.C, Assist Q.C., supervisor, Asst. Supervisor, quality Inspector, Operator & helper  Maintain floor discipline & cleanness.  Any other works as & when required by the management. TTILE: Q.C. (SEWING) Job summary: line. Responsibilities:  Check every complete garment, oil mark, dirty spot, yarn marks, fabric fault.  Check the ironing of complete garment.  Control the measurement and tolerance.  Prepare the pre-final quality control report.  Checks getup property.  Shade matching base to base & country wise.  Any other works as and when required by the management. Directly control the quality of complete garment in the sewing Industrial attachment VIYELLATEX GROUP Page no. 10

  11. TITEL: Q.C. (CUTTING) Job summary: Responsibilities:  Prepare batch wise cutting report and send to the authorized person.  After complete the fabrics cutting report to A. G. M. of garment.  Prepare weekly cutting report.  Control the pattern master, Cutting master, Cutting supervisor, Cutting man, Neck man, Cutting helper & Labor  Control the cutting quality for bulk production, shrinkage & consumption.  Look after the cutting & band knife machine. Overall supervision of cutting section. TITEL: SEWING IN CHARGE Job summary: Responsibilities:  Receives cutting fabrics according to style, color & size from cutting section.  Prepare sewing lines of floor & report to A. G. M. in three time everyday.  Distribute the cutting fabrics according to style, size & color to the respective line supervisors.  Control the sewing in charge Q.C., Asst. Supervisor, quality inspector, operator & helper.  Maintain floor discipline & cleanness.  Any other works as & when required by the management Overall supervision of sewing section TITEL: FINISHING IN CHARGE Job summary: Responsibilities:  Looks after the overall finishing section  Supervising the poly packing & cartooning.  Maintains shipment schedule  Procurement of required accessories & cartoons  Maintain the daily finished garments record  Any other works as & when required by the management Overall supervision of finishing section. REMARKS :Production runs with the help of mechanical fitters.for any kind of mechanical faults of any machine they fix and work under technical in-charge. Industrial attachment VIYELLATEX GROUP Page no. 11

  12. CHAPTER -03 MACHINE DESCRIPTION SL ITEM DESCRIPTION (MESUREMENT) PCS. 1 Gerber Cutter L=174inch, W=109.5inch 1 2 Band Knife L=59.5inch, W=83inch 1 3 Straight Knife 18 4 Spreader Machine L=108inch, W=100inch 4 5 Spreader Table L=32.53m, W=2.23m 2 6 Spreader Table L=32.53m, W=1.1371m 1 7 Spreader Table L=32.53m, W=2.74m 1 8 Manual Table L=12.59m, W=2.236m 1 9 Manual Table L=10.76m, W=1.5238m 1 10 Scissor 70 11 Small Table L=38.5inch, W=30inch 98 12 GSM Cutter 1 13 GSM Weight Machine 1 14 Fabric Weight Machine 1 15 Input Rack L=470inch, W=40inch, Height=84inch 12Self, Capacity=KD-5000, TESCO-1500 Per Self 7 16 Input Fabric Rack L=90inch, W=72inch, Height=72inch Per Self, Capacity=1500-1600kg 6 Industrial attachment VIYELLATEX GROUP Page no. 12

  13. Some industrial sewing machine Name No. of Thread Stitch SPM needle length (mm) Lock 1/2 5mm 1500- stitch m/c 5500 Chain 1/more 1/more 1.4- 1800- stitch m/c 4.5mm 6000 Over ½ 2-5 4mm 6500- lock/ edge m/c over 8000 Zig- 1 2 2- 5500 zag m/c 2.5mm Flat Up to 4-9 SPI 8- 6000 lock m/c 4 16 Blind 1 1/2 3-8mm 2500 stitch m/c Button 8holing m/c Bar tack m/c Smock 33 66 ing m/c Work Aids The extra m/c parts which may be attached to speed up to the production and improve quality in sewing m/c are called work aids .Some work aids are: 1.Guide 2.Compensating foot 3.Specialized pressure foot 4.stitching zig 5.Rack guide 6.Light 7.Folder 8.Slack feeder 9.Elastication 10.thread cutting 11.Latch back device Industrial attachment VIYELLATEX GROUP Page no. 13

  14. Specification of Cutting Machines Spreader Table (Tube): Model: SY: 100 Fabric Ply: 7cm Length: 35 yds Width: 52 inch Brand:Gerber (USA) Spreader Table (Open): Model: SY: 100 Length:35 yds Width: 80 inch Auto Spreader Machines:(3) Model: SY101 Brand: Gerber (USA) Speed:75 m\min Auto Spreader Machine:(1) Brand: Autex Country: Spain Computerised Cutting m/c: (1) Model: Gerber Cutter GT 7250 Brand:Gerber (USA) Serial number: 7552 Year built: December 2002 Cutting Time: 1-15minutes Capacity: 50000 gts\day Band Knife: Model: EC-900N Brand: Eastman Country: USA Industrial attachment VIYELLATEX GROUP Page no. 14

  15. Straight Knife Number of m\c: 18 Active=14, Inactive=4 Brand: KM-14 Eastman-4 Knife Length=12inch Knife Length used in cutting=7-8cm M\c no. Brand name Serial Speed Volts AMPS Cycle Phase 1 Eastman 2F61378-5 2850 220 4.2 50 1 2 Eastman 2F61159-5 2850 220 4.2 50 1 4 Eastman 2F61163-5 2850 220 4.2 50 1 5 KM 242430 3000-3600 220 3.3\2.6 50\60 1 6 KM 264021 3000-3600 220 3.3\2.6 50\60 1 10 KM 276350 3000-3600 220 3.3\2.6 50\60 1 11 KM 270124 3000-3600 220 3.3\2.6 50\60 1 12 KM 270152 3000-3600 220 3.3\2.6 50\60 1 13 KM 276369 3000-3600 220 3.3\2.6 50\60 1 14 KM 270149 3000-3600 220 3.3\2.6 50\60 1 15 KM 247606 3000-3600 230 3.3\2.6 50\60 1 16 KM 264059 3000-3600 220 3.3\2.6 50\60 1 17 KM 276337 3000-3600 220 3.3\2.6 50\60 1 18 KM 261615 3000-3600 220 3.3\2.6 50\60 1 Industrial attachment VIYELLATEX GROUP Page no. 15

  16. SEWING SECTION List of Machineries SL Sewing Machine Quantity Brand 1 1-Needle Lockstitch (auto thread trimmer) 471 Juki, Brother, Sunstar, Puff Joje, Feiyue 2 1-Needle Chain Stitch, Flatbed 10 3 Vertical Trimmer 25 Juki, Sunstar 4 2-Needle Lockstitch 6 Sunstar 5 2-Needle Chain Stitch, Flatbed 16 Kansai, Joje, Feiyue 6 Multi Needle Chain Stitch 10 Kansai 7 4-Thread Over Lock (With electrical chain cutter) 2- Needle Piping (Backtape) 201 Juki, Pegasus, Kansai 8 11 Pegasus, Kansai 9 2/3-Needle Covering Stitch (Flatlock) 167 Juki, Pegasus, Kansai 10 Zig-Zag Machine (Computerized) 2 Juki, Sunstar 11 Bartack Machine (Computerized) 30 Juki, Brother, Sunstar 12 Button Hole Machine (Computerized) 23 Juki, Brother 13 Button Sewing Machine (Computerized) 23 Juki, Brother 14 Smocking Machine (12 & 33 needle) 2 Kansai 15 Shirring Machine 1 needle elastic threads (12 ndl) Picoting Machine 1 Kansai 16 2 Kansai 17 Rib Cutting Machine 12 Idea, Iu-922 18 Blind Stitch (Overlock) 4 Pegasus 19 Heat Transfer Machine 13 Lee way, Local 20 Hot Fixing Machine 4 Salli 21 Snap Button 13 Nyto, Uzu, Max 22 Fusing Machine 8 Hashima 23 Shaddle Stitch 4 Joje Grand Total=2248 Industrial attachment VIYELLATEX GROUP Page no. 16

  17. NEEDLE GROUPS & SIZE Machine Name PM PM PM OL OL FL Picoting FL BH Tone BS Kansai Special Needle Group DB*1 DB*1 DC*1 DC*1 DC*1 UY*128 UY*128 DB*5 DP*17 UO*113 Size 9 11 14 9 11 9 11 11 11 11 Nobilon Tape: Used in shoulder Accessories used in Garments Sewing: 1. Button 2. Thread 3. Zipper 4. Main Label 5. Logo 6. Sticker Allowance: (ILO) 1. Relaxation Allowance: 3% 2. Fatique Allowance: 3% 3. Personal Needs: 4% 4. Contingency Allowance:1% 5. Delay: Depends on Breakdown) Industrial attachment VIYELLATEX GROUP Page no. 17

  18. Machine Band Country SUNSTAR KOREA KANSAI SPECIAL JAPAN JUKI JAPAN PEGASUS JAPAN BROTHER JAPAN PUFF JAPAN FIG:BAND KNIFE FIG:STRAIGHT KNIFE Industrial attachment VIYELLATEX GROUP Page no. 18

  19. FIG:AUTO4 SPREADER FIG: GERBER CUTTER Industrial attachment VIYELLATEX GROUP Page no. 19

  20. Fig:SMOCKING M/C No of needle: 33 No of needle thread:33 No of looper thread:33 Country origin:Srilanka REMARKS:Viyella tex group well planned factory.Every thing which required for good working condition is present here.All section in garments are well furnished. 2 Industrial attachment VIYELLATEX GROUP Page no. 20

  21. CHAPTER -04 RAW MATERIALS In garments section different types of raw materials are used .They are describe below 1.Fabrics:(Feed back from viyella tex knitting section) 1. Single jersey 2. 1*1 Rib 3. 2*2 Rib 4. Interlock 5. 3- thread fleece 6. 2- thread fleece 7. Single lacost 8. Auto striper Rib 9. Double lacost 10.Auto striper Single jersey 11.Auto striper lycra Single jersey 12.2.Thread:(Feed back from WELL,Coats Sylko,Purl,Merathon,Air Plane,Basic) 13.Spun polyster-4000m/cone 14.Filament thread -4500m-5000m/cone 15.Metal thread(gold,silver,bronge) -2500m-3000m/cone 16.Nylone thread 17.Aramid thread 18.Soft cotton thread 19.Glaced cotton thread 20.silk thread Industrial attachment VIYELLATEX GROUP Page no. 21

  22. Thread required for Basic T-shirt -120m-130m Basic Polo-shirt -140m-180m Basic Trouser for Fleece fabric -250m Rib fabric -175m-180m Single jersey -150m-160m Package: Spool -100m-500m Cop -1000m-2500m Cone- 5000m Vicone-filament thread & soft thread Container Large pakage-20000m Industrial attachment VIYELLATEX GROUP Page no. 22

  23. SHORT NOTE Thread Consumption: (Depends on G.S.M) Plain machine: Single Jersey: 2.5-2.75/inch Rib/Fleece:3/inch Overlock: Single Jersey/Rib: 19-20/inch Fleece:25-27/inch Chain: Single Jersey/Rib:5-6/inch (Single needle) 11-12/inch (Double needle) Fleece: 8/inch (Single needle) 16/inch (Double needle) Flatlock: Single Jersey/Rib: 2 needle + 1 looper: 14/inch 3 needle + 2 looper: 29/inch 2 needle + 2 looper: 20/inch Fleece: (Same as Single Jersey/Rib) Smocking machine: 8/inch Button holing m/c: 2 round: 25-30/inch 1 round: 22-23/inch Button attaching m/c: 2hole:14/inch 4hole:16/inch 6hole:20/inch 6hole (Puma): 36/inch Bartack: 28/(1/2)inch Thread need for Garments making: Basic T-Shirt:120-130m Basic Polo-Shirt: 140-150m Basic Trouser: Fleece: 250m Single Jersey/Rib: 175-180m Industrial attachment VIYELLATEX GROUP Page no. 23

  24. 3.Trimmings: Chain Zipper Label & motif Button :plastic,metal,wooden,horn.chalk,printed button 2-hole button 3-hole button 6-hole button(desin for PUMA) Interlining :tearable,soft,hard,fusion. Linning Hook & loop fastening Lace braid &elastic Care label code for Washing Chlorine bleach Ironing Dry cleaning Dry condition Remarks:Viyella tex compomsite mill is self sufficient for collecting it fabrics .But it collects thread & others trimmings & accessories from differents sources. Industrial attachment VIYELLATEX GROUP Page no. 24

  25. CHAPTER -05 PRODUCTION PLANNING SEQUENCE & operation PROCESS FLOW CHART ( CAD DEPARTMENT) MERCHANDISING CUTTING Art work + Spread Sheet From Merchandiser RCVD buyar approval Master Pattarn Making Pattern as per Spread Sheet+ Art Work Completion of Grading As per spec sheet / sample Computer processing to Order Model cutting section for Trial cut / Size set Grading pattern with marker send Marker Making set As per Color Art Work Pattern update after getting size Report as per color wise Manual Work for neck rib+ Computer Binding or Back Tape The separate color pattern marker making as per ratio Marker Delivery to Concern Merchandiser for approval Delivery to cutting production Industrial attachment VIYELLATEX GROUP Page no. 25

  26. LAYOUT PLAN OF CUTTING SECTION LAYOUT PLAN OF CUTTING SECTION LAY OUT PLAN OF SEWING FLOOR ( 2ndfloor right) Industrial attachment VIYELLATEX GROUP Page no. 26

  27. Cutting Section (Sequence) File collect from merchandiser Fabric collect from store Marker come from CAD Fabric spreading (Lay) Marker setting on the lay Cutting(By using Straight knife, Band knife, Gerber cutter) Sticker attach & hand check Reject part change Bundling If required Print / Embroidery Store on input rack Industrial attachment VIYELLATEX GROUP Page no. 27

  28. LINE BALANCING OF A LONG PANT SL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PROCESS Care label joint Back rise joint Front rise joint Fly inside overlock Back rise top Fly false tack Front rise top Fly top Pocket side tack Pocket opening 2 part tack Pocket opening top Pocket tack with side Pocket bag overlock Side seam Side seam top Waist band make Waist band contrast rib tack Hole stitch Elastic make Waist band round tack Waist band joint Waist band top Drawcord make Drawcord tack Pocket flap make Flap top Pocket folded tack Pocket box top Pocket rolling Pocket joint with lower panel Pocket panel 1/16 top Pocket panel 1/4 top Pocket joint with body Pocket 1/16 top Pocket flap joint + 1/16 top Pocket flap 1/4 top Inseam Leg hemp tack Leg hemp Leg top Bartack MACHINE PM OL OL OL FL PM FL FL PM PM FL PM OL OL FL PM PM HS PM PM OL FL PM PM PM PM PM PM FL PM PM PM PM PM PM PM OL PM FL FL BTK QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 2 1 1 1 1 1 1 FOLDER N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A GUIDE PG N/A N/A N/A NG PG NG NG PG PG TG PG N/A N/A NG PG PG N/A PG PG N/A NG PG PG PG PG PG 1/16 CL TG PG 1/16 CL 1/4 CR PG 1/16 CR PG 1/4 CR N/A PG TG TG N/A SO 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 ASO 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 3 Industrial attachment VIYELLATEX GROUP Page no. 28

  29. LINE BALANCING OF A SHORT SLEEVE polo-SHIRT SL PROCESS MACHINE QTY FOLDER GUIDE OP HP 1 Placket Rolling PM 1 N/A PG 1 2 2 Placket Join PM 1 N/A PG 1 1 3 Placket Kacha PM 1 N/A PG 1 4 Placket Inside Fals Tack PM 1 N/A PG 1 1 5 Nose Tack PM 1 N/A PG 1 1 6 Placket 1/16 Top PM 1 N/A 1/16 CL 1 7 Placket Box PM 2 N/A PG 2 8 Shoulder Joint OL 1 N/A N/A 1 1 9 Care Label Joint PM 1 N/A PG 1 10 Collar Joint VT 1 1 cm N/A 1 2 11 Back Neck Tape Joint PM 1 1 cm N/A 1 1 12 Back Neck Tape Top PM 1 N/A 1/16 CL 1 13 Sleeve Hemp FL 1 N/A TG 1 1 14 Sleeve Joint OL 2 N/A N/A 2 1 15 Sleeve Opening Tack PM 1 N/A PG 1 1 16 Side Seam OL 2 N/A N/A 2 1 17 Sleeve 1/4 Tack PM 1 N/A 1/4 CL 1 18 Body Hemp FL 1 N/A TG 1 1 19 Side Seam Tack PM 1 N/A PG 1 20 Side Vent Top PM 2 N/A 1/4 CR 2 21 Hole Stitch HS 1 N/A N/A 1 1 22 Button Stitch BS 1 N/A N/A 1 1 23 Main Label Attach HEAT SE 1 N/A N/A 1 1 24 Bartack BTK 1 N/A N/A 1 3 Industrial attachment VIYELLATEX GROUP Page no. 29

  30. LINE BALANCING OF A SHORT SLEEVE T-SHIRT SL PROCESS MACHINE QTY FOLDER GUIDE SO ASO 1 Front part shearing SM 1 N/A N/A 1 2 2 Arm hole + Neck shape tack PM 2 N/A PG 2 1 3 Shoulder joint (1) OL 1 N/A N/A 1 3 4 Back neck piping joint PM 2 1CM TG 2 2 5 Neck binding FL 1 8MM TG 1 1 6 Neck binding tack PM 1 N/A PG 1 7 Shoulder joint (2) OL 1 N/A N/A 1 1 8 Neck binding 1/4 tack PM 1 N/A 1/4CR 1 9 Care label joint PM 1 N/A PG 1 10 Sleeve overlock OL 1 N/A N/A 1 11 Sleeve rolling FL 1 N/A TG 1 1 12 Sleeve joint OL 2 N/A N/A 2 2 13 Sleeve opening tack + Underarm tack Side seam PM 2 N/A PG 2 14 OL 2 N/A N/A 2 1 15 Sleeve 1/4 tack PM 1 N/A 1/4CR 1 16 Bottom overlock OL 2 N/A N/A 2 1 17 Main label joint PM 1 N/A N/A 1 4 18 Label joint PM 1 N/A N/A 1 Industrial attachment VIYELLATEX GROUP Page no. 30

  31. Merchandising Garment merchandising is an intricate and detail oriented job. If it can be done properly can be very rewarding. On the country, if it is done with lack of knowledge, insufficient skill and thoroughness, it can be destructive. In the VIYELLATEX GROUP, very skilled and experienced personnel run the merchandising section. After receiving an order, the merchandiser with the help of pattern master calculates the total consumption of fabric. Then according to the cost detail sheet and the price mentioned by the buyer costing is done. After the price is negotiated with the buyer order is placed to the suppliers of raw material and accessories. The manufacturing factory as per the requirement suppliers the fabric and a ledger is maintained regularly to assess the production status. The accessories such as label, button, zipper, sewing thread, packing materials are collected from outside [sometime mentioned by the buyer] through back-to-back L/Cs. The merchandising department also looks for the sources for procuring yarns to produce fabric. Merchandising section monitors the production status regularly and ensures timely delivery of the shipment. Job responsibilities of Merchandising Team: Job responsibilities of Merchandising Team DEVELOPMENT AND COSTING  Reviewing the development packs RCVD from buyer.  Put the developments into work with product development team.  Clarify all necessary info with buyer as much as possible.  Follow up on the delivered sample deadline.  Work out the initial costing (all costing must be checked by merchandising manager)  Price negotiation with buyer.  Follow up with buyer reg. the feed back of the sample and costing ORDER CONFIRMATION  Quoting the delivery dates to buyer after checking factory’s capacity situation.  Checking all the details in the order sheet once received form buyer.  Communicate with buyer reg. any discrepancy in the order sheet.  Passing the correct order sheet to all concerned dept i.e. planning, production, commercial etc. 01 02 Industrial attachment VIYELLATEX GROUP Page no. 31

  32. Job responsibilities of Merchandising Team SAMPLING  Updating production development tem reg. different sample requirement of buyer at various stage (sales man, fit , sz set, pp sample etc)  Coordinating all fabric + trims which are required for sampling purpose.  Coordinating print, embroidery, wash for sampling.  Checking all the technical aspects of samples before releasing to customer.  Checking all the aesthetic aspects of samples before releasing to customer  Checking the quantity requirement of each sample.  Checking the necessary paper work of reach sample.  Follow up the buyer reg. each sample comments. BULK FARBIC  Work out the consumption for each new styles from CAD.  Provide fabric booking to fabric department with correct quantity and all necessary information.  Follow up on the labdips/ strike off submission and chase approval comments.  Follow up on the fabric delivery against critical path  Follow up on all fabric approval related issues.  Prioritizing the fabric delivery schedule based on the garment delivery dates. BULK TRIM  Preparing the cost sheet/ check list for individual trims required for a style.  Chasing the trim details from the buyer.  Submitting required trims to buyer for approval.  Provide booking for individual trims to the approved source.  Chasing the P/I from the most ensure ontime delivery.  Monitoring the B/B L/C or TT payment status.  Sourcing all trims form the most commercially viable source.  Follow up with suppliers to ensure ontime delivery.  Lialise with store in order to ensure all trims RCVD in correct quantity and quality. ESTABLISHMENT  Chasing the correct artwork for all print/embroidery from buyer.  Develpping the design in the best possible method  Provide capacity booking to print /embroidery plant in advance.  Submitting print/embroidery strike off for buyer’s approval 03 04 05 06 Industrial attachment VIYELLATEX GROUP Page no. 32

  33.  Passing approved copy of the strike off to the print/embroidery plant.  Negotiating the price with the subcontractors.  Monitoring the panels sent and receive dates to ensure smooth production flow  Communicate with supplier for general issues. FILING & CORRESPONDENSE  Maintaining style file for all running orders  Maintaing the development file.  General correspondence with buyer and suppliers.  Critical correspondence with buyer and suppliers  Weekly updates for buyer, such as audit schedule, production status etc. MEETING  Meeting with foreign buyers and suppliers.  Meeting with local buyers and suppliers.  Internal meeting with production, planning, quality, commercial and HRD. 07 08 Remarks: VIYELLATEX GROUP. has a well learned marketing & merchandising team. They always communicate with the buyers. VIYELLATEX GROUP. has some fixed buyers. The marketing section also looks the quality & quantity buyers. Chapter-06 Industrial attachment VIYELLATEX GROUP Page no. 33

  34. QUALITY ASSURANCE SYSTEM QUALITY CONTROL OF PRIECE GOODS: To get quality products it requires good quality control of piece goods. Even the most modern manufacturing methods cannot ensure quality of the product if the material is defective. Fabric and the end product must meet the expected requirement of the valued customer. It is the responsibility of the manufactures and the fabric suppliers to ensure the quality. Standar  All holes regardless of 8size will be penalized 4 points  No linear yard is to be penalized more than 4 points  The average point value per shipment should not exceed 28 points per 100 square yards  Individual rolls exceeding 40 8points will be rejected and put out of 2production process  The maximum number of 1-point defect per 10 square yards is 20. But the average number of 1-point defects must be 14 or less per fabric delivery. MAJOR & MINOR DEFECTS: MAJOR DEFECTS: A defect that if so conspicuous that it would cause the item to be a ‘Second ’ is called a major defect. [A ‘Second’ is a garment with a conspicuous defect that affects the saleability or serviceability of the item.] MINOR DEFECTS: A defect that would not cause the product to be termed a second either because of severity or location. When inspecting piece goods prior to cutting, it is necessary to rate questionable defects as major. GENERAL PROCEDURE: i. ii. Fabric / Garments are placed for visual Inspection An inspection table which is used to check the roll of fabric visually Industrial attachment VIYELLATEX GROUP Page no. 34

  35. Types of fabrics fault Slub (Major) Knot (Major) Missing yarn (Major) Spot (Major) Contamination (Major) Weaving Fault Thick yarn (4 point) Stop mark Dyeing stain Hole (4 point) Crease & stick mark Jerk in Oil Spot (4 point) Quality control in sewing section Front joint ↓ Make Section ↓ Collar closing ↓ One robbing QC check ↓ Output table checking Working procedure Front Joint Make Section Collar closing One robbing QC check full time Output table 1 QC check 100% 1 QC check 100% 1 QC check 100%    4 QC check 100%  Input section (Quality Checking) Label measurement Label placement Shoulder point Back yoke attachment Back part Box plate Pocket d Group in all steps of production maintain and ensure the quality of piece goods and as well as the end product. The process of piece goods inspection of Standard Group is described below- Piece Goods Inspection: Industrial attachment VIYELLATEX GROUP Page no. 36

  36. It is ensured by the Standard Group that suppliers carries out 100% inspection prior to shipment. In addition 15% random inspection based on 4-point system has to be carried out and a report must be submitted to the group. Upon receipt of that report the inspection team of the group again inspect the goods and accept / reject those. Quality to inspect: At least 10% goods covering all the lots of every colour and dye of each shipment is inspected prior to spreading. Selection of Rolls: At least one roll of each colour is inspected. Defect Classification: The 4-point system followed by the group is described below: Size of Defects Penalty point Defects up to 3” in length 1 point Defects up to 6” length 2 point Defects up to 9” length 3 point Defects over 9” length 4 point Qualitypts/100 sq meter=(Total point*G.S.M)/( roll weight*10) Industrial attachment VIYELLATEX GROUP Page no. 37

  37. Make Section V-V measurement Band overall Band width Collar point Top stitch Band rolling Cuff overall measurement Cuff rolling Top stitch Collar Closing Size label V-V measurement Collar to collar band joint Band down stitch Shoulder joint accuracy Sleeve length Quality Control Finishing Section Get up checking Collar closing Side seam Sleeve placket attach Cuff attach Bottom hem Back yoke Every parts of a body Records Records of check list for inspection of accessories and packing material Records of swatch cards of approved accessories Records of production swatch Records of daily QC report Records of cutting problem report Records of inspection report during embroidery REMARKS: Quality of viyella tex group is very good. 4-point system is used to assure quality. From knitting to finishing in garment section quality is checked step by step. Industrial attachment VIYELLATEX GROUP Page no. 38

  38. Chapter-07 MAINTENANCE Name of different maintenance equipment’s or tools: 1. Screw driver (Flat & Star) 2. LN key 3. Hand Socket Wrench Set 4. Manual & Digital Slide Calipers 5. Slide Wrench 6. T – Wrench 7. Pipe wrench 8. Dull Wrench 9. Phile (Half round, round, triangular, flat, square) 10. Pliers (Normal & Nose) 11. Stop ring pliers (Inside & Outside) 12. Timing gauge 13. Table vice 14. Hand vice 15. Hack saw 16. Hack saw frame 17. Hand drill machine 18. Stand drill machine 19. Hammer 20. Ball pin Hammer 21. Mobil gun 22. Grinder 23. Welding machine 24. Drill bit 25. Top bit 26. Top bit drill 27. Varnier outside calipers 28. Tester 29. Multi meter 30. Sucker 31. Shouldering wire 32. Electronic balance 33. Digital lux Industrial attachment VIYELLATEX GROUP Page no. 39

  39. SEWING MACHINE LUBRICANT PHYSICAL AND CHEMICAL PROPERTIES SPECIFICATION 1 Supplier 2 Viscosity 3 Color 4 Relative density 5 Flash point 6 Pure point 7 Viscosity at 40C 8 Viscosity at 1000C 9 Usage for EJ58/052 MOBILE OIL CORP ISO VG22 CLEAR + 30 (SAYBOLT) 0.849 G/CM3 2040C -12.50C 21.0 CST 4.3 CST FOR E, L, M, W ETC TO MAINTAIN MACHINE TROUBLE FREE: The following instruction must be carried out to secure the utmost in production and to the prolong the life of your machine- Before morning start  To oil every moving parts with one or two drops of oil  To check whether needle is correctly set or not damage  To check whether threading is correct  To check whether chaining thread of approximately 10 mm long remain behind pressure foot. PLAIN MACINE Changing Over The Specified Voltage And Changing The Fuse Be sure to turn off the power to the machine before starting the procedure Insert a slotted screwdriver into the slot of change over the voltage and set the voltage to a desired voltage. Set the operating voltage to the position with ‘’ mark Replacing the fuse Be sure to turn off the power to the machine before starting the procedure Starting the procedure and remove the cap from the fuse holder. Then, take out the fuse and replace it with a new one. Industrial attachment VIYELLATEX GROUP Page no. 40

  40. Error Message The error will be shown by the number of times of flashing on an off of the LED lamp in the control box when any error is detected during operation. No of times of LED Flashing 1 Error Description Item of confirm Defective ED-2 Check whether connector of the ED-2 is securely inserted Check whether adjustment of material detection is properly performed Turn OFF and return ON the power switch Check whether connector of the synchronizer is securely inserted. Check whether the panel cord connector is disconnected or loose   2 Abnormal memory Abnormal synchronizer Abnormal panel communication Motor lock  3  4  5 Check whether thread is caught in the motor pulley shaft Check whether anything is entered in the motor pulley cover Check whether the v-belt is not on the motor pulley    Safely Circuitry The machine incorporates the following safety circuitry If the V-belt is not on the motor pulley If the sewing machine is driven with its V-belt off, the safety circuitry is actuated in about 2 seconds to stop the whole operation. If this happens, turn the power OFF, properly mount the V-belt before turning the power ON again. This safely circuitry is also actuated when the sewing machine has been subjected to any abnormal load. If a needle position detector has failed Failure of the upper or lower needle stop position detecting function is automatically directed by the safety circuitry. Then, the machine actuates as one with a clutch motor, and it is possible for the motor to be used in this state until it is repaired Industrial attachment VIYELLATEX GROUP Page no. 41

  41. OVER LOCK MACHINE To protect against possible personal injury due to abrupt start of the m/c, be sure to start the work after turning the power off and ascertaining that the motor is at rest. Position of the needle thread take up and the needle thread eyelet The needle thread take up shall be positioned at the lower dead pt. Position of the looper thread take up and the looper thread guide Checking the cartridge filter and replacing it after a long period of usage, cartridge filter may become clogged with dust Insert a cartridge Remove first oil discharging screw Remove screw and lift top cover just above until it comes off Dimensions use to adjust the looper and the needle guard Lubrication Remove the oil cap Poor juki m/c oil 18 into the oil reservoir Supply oil until the pointer bar almost reaches the upper red marker line when oil guage is observed from the side.        BUTTON ATTACHING MACHINE: Checking the needle Always check that the tip of the needle is not broken and also the needle is not bent before starting sewing Cleaning the Rotary Hook Pull the shuttle race cover toward you to open it and then remove the bobbin case Open the setting claw in the direction indicated by the arrow and then remove the shuttle race body and the shuttle hook Clean all the dust and thread ends from around the driver, the top of the rotary hook thread guide and the shuttle race Lubrication    Fill the arm-side oil tank with oil Fill the bed side oil tank with oil Add oil to the felt of the shuttle race base When setting up the sewing machine and when it hasn’t been used for an extended period of time, be sure to add 2-3 drop oil to the felt If using the liquid cooling tank, fill it with silicon oil. Industrial attachment VIYELLATEX GROUP Page no. 42

  42. BUTTON HOLING MACHINE Turn off the power switch before carrying out cleaning, otherwise the machine may operate if the treadle is depressed by mistake, which could result in injury. Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin otherwise inflammation can result. Furthermore do not drink the oil or eat the grease under any circumstances as they can cause vomiting and diarrhea, keep the oil our of the reach of children.    Cleaning    Remove lint and dust from the thread passages Remove lint and dust form around the work clamp Remove the bobbin case and remove lint and dust from around the shuttle Clean away any thread scraps and cotton dust from around the lower thread trimmer mechanism.  BAR-TAKE MACHINE: Maintenance of Bar-take machine  Adjust the height of the needle bar  Adjusting the needle to shuttle relation  Adjusting the lift of the work clamp foot  Adjusting the rising amount of the thread tension dist  The moving knife and counter knife  Cleaning the filter  Draining waist oil  Replacing the fuse REMARKS: This mill has strong maintenance fitter`s troop to fix up the problem. They are very active to perform their duty.S Industrial attachment VIYELLATEX GROUP Page no. 43

  43. KNITTING SECTION INTRODUCTION Knitting is one kind of fabric manufacturing process in which fabric is produced by interlooping among loops formed by single or several yarn feeding simultanesously.Knitted fabrics produced with stitch formation. Stitch is most important structural element of knitted fabrics .The stitch consists of a head ,two legs ,two feet and upper&lower connection point. Knitting Process Flow Chart Yarn collect by cone package from spinning Setup yarn on creel Yarn passage through different tentioner and possitive feeder Adjust stitch length and GSM by VDQ pulley Produce ½ inch fabric and inspection Knitting the fabrics and without any fault / If fault correct it Cut the roll of fabric Marking theroll Inspection and grading according to Quality Control Transferred the fabric to grey store. Industrial attachment VIYELLATEX GROUP Page no. 44

  44. MACHINE DESCRIPTION SL NO. M/C NO. Model Type of m/c Dia & Gauge No. of feeder No. of needl e 2124 Saf ety rp m 23 Brand name 1. 06161 2 06161 0 PL-XRA/CE Rib 38”*18 76 PAI LUNG 2 pL-XS4B/A/CE Single jersey 36”*24 144 2712 25 PAI LUNG 3 4 5 6 7 05119 4 PL- XS3B5MW/A/B /CE Single jersey 90 2256 25 PAI LUNG 30”*24 8 9 10 11 12 Single jersey 26”24 78 1856 22 FUKUHA RA 13 14 07082 8 05119 4 PL-XS3B/A/CE Single jersey 26”24 78 1856 22 PAI LUNG PAI LUNG 15 PL- XS3B5MW/A/B /CE PL- XS3B5MW/A/B /CE PL- XS3B5MW/A/B /CE PL- XS3B5MW/A/B /CE PL- XS3B5MW/A/B /CE Single jersey 30”*24 90 2256 25 16 05119 4 Single jersey 30”*24 90 2256 25 PAI LUNG 17 05119 4 Single jersey 30”*20 90 2256 25 PAI LUNG 18 05119 4 Single jersey 30”*24 90 2256 25 PAI LUNG 19 05119 4 Single jersey 30”*24 90 2256 25 PAI LUNG 20 21 22 36”*22 36”*18 24”*24 CAOTRR CARROT PAILUN G PAILUN G PAILUN G 24 40 06061 3 06061 3 05119 2 PL-XS3B/A/CE Single jersey 72 1800 23 PL-XS3B/A/CE Single jersey 24”*24 72 1800 40 24 PL-XS3B/A/CE Single jersey 25”*24 74 1872 42 Industrial attachment VIYELLATEX GROUP Page no. 45

  45. 25 05119 2 06124 2 06124 2 PL-XS3B/A/CE Single jersey 25”*24 74 1872 42 PAINGL U PL 26 PL-XF3B-LD/C Single jersey 30”*20 90 1872 25 27 PL-XF3B-LD/C Single jersey 30”*20 90 1872 25 PL 28 29 30 Single jersey Interlock Rib 36”*22 36”*22 38”*18 72 72 72 2484 2484 2160 25 25 23 PL PL PL PL-XD2B/CE PL-XRA/CE 06061 7 06061 8 06061 8 06061 8 31 PL-XR2B/CE Rib 38”*18 76 2124 23 PL 32 PL-XR2B/CE Rib 38”*18 76 2124 23 PL 33 PL-XR2B/CE Rib 38”*18 76 2124 23 PL 34 Single jersey 30”*24 32 MAYER & CIE MAYER & CIE PL 35 Single jersey 30”*24 32 36 O7083 2 O7083 2 07082 1 07082 1 07083 1 05119 2 05119 2 07082 8 07082 8 PL-XRA/CE Rib 40”*18 80 2256 22 37 PL-XRA/CE Rib 40”*18 80 2256 22 PL 38 PL-XR2B/CE Single jersey 42”*14 84 2370 21 PL 39 PL-XR2B/CE Single jersey 42”*14 84 2370 21 PL 40 PL-XRA/CE Rib 36”*16 72 1800 25 PL 41 PL-XS3B/A/CE Single jersey 25”*24 74 1872 42 PAINGL U PAINGL U PAI LUNG PAI LUNG FUKUHA RA PAI LUNG 42 PL-XS3B/A/CE Single jersey 25”*24 74 1872 42 43 PL-XS3B/A/CE Single jersey 26”24 78 1856 22 44 PL-XS3B/A/CE Single jersey 26”24 78 1856 22 45 NOT FOUND 46 06161 0 pL-XS4B/A/CE Single jersey 36”*24 144 2712 25 47 Rib PAI LUNG PAI LUNG PAI LUNG PAI LUNG PAILUN 48 Single jersey 30”*24 49 05119 5 05119 6 06123 PL-XSCS/6 Single jersey 30”*24 42F*6 C 42F*6 C 54 2256 20 50 PL-XSCS/6 Single jersey 30”*24 2256 20 51 PL-XDCS/E-U Rib 36”*18 2040 16 Industrial attachment VIYELLATEX GROUP Page no. 46

  46. 9 06124 0 07082 3 07082 2 06082 4 G PAILUN G PAI LUNG PAI LUNG PAI LUNG 52 PL-XDCS/E-U Rib 36”*18 54 2040 16 53 PL-XSCS/6 Single jersey 30”*24 42F*6 C 42F*6 C 50*6( Sinker ) 50 2256 20 54 PL-XSCS/6 Single jersey 30”*24 2256 20 55 PL-XSCS/6 Single jersey 36”*24 2256 22 56 07082 5 PL-XSCS/6 Single jersey 36”*24 2712 19 PAI LUNG FUKUHA RA FUKUHA RA FUKUHA RA FUKUHA RA FUKUHA RA FUKUHA RA FUKUHA RA FUKUHA RA FUKUHA RA FUKUHA RA FUKUHA RA FUKUHA RA 57 Single jersey 26”24 78 1856 22 58 Single jersey 26”24 78 1856 22 59 Single jersey 26”24 78 1856 22 60 Single jersey 26”24 78 1856 22 61 VXC-3.2S Single jersey 30”*28 62 VXC-3.2S Single jersey 30”*28 63 VXC-3.2S Single jersey 30”*28 64 VXC-3.2S Single jersey 30”*28 65 VXC-3S Single jersey 28”*24 66 VXC-3.2S Single jersey 32”*24 67 VXC-3.2S Single jersey 32”*24 68 VXC-3.2S Single jersey 36”*24 V-Bed Knitting machine specification: M/C NO. 1 2 3 4 5 6 7 8 9 MODEL NO. GAUGE DATE M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 14 14 14 14 14 14 14 14 14 10.2000 10.2000 10.2000 10.2000 10.2000 10.2000 04.2001 04.2001 04.2001 Industrial attachment VIYELLATEX GROUP Page no. 47

  47. 10 M-100 14 04.2001 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 M-100 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 04.2001 04.2001 04.2003 04.2003 04.2003 04.2003 04.2003 04.2004 04.2004 04.2004 04.2004 04.2004 04.2004 04.2004 04.2004 FLAT BED M/C CAPACITY Productin/1 hr= 21 pcs (m/c manufacture date 2003,2004 =13) Total production=13*21*8=2184 pcs/shift Productin/1 hr= 14 pcs (m/c manufacture date 2000,2001 =12) Total production=12*14*8=1344 pcs/shift Total production=3528 Pcs Note: All m/cs are conventional . There is no modern m/s. It is not suitable for industry. FABRIC WIDTH: Two types of fabric width 1) Open width 2) Tubular width Difference between Open width & Tubular width Open width Mark line contains for fabric cutting Fabric dyes in open form Open width is double than tubular width For single jersey Tubular width No mark line Fabric dyes in tubular form Tubular width=1\2*open width For Rib, Interlock Industrial attachment VIYELLATEX GROUP Page no. 48

  48. Production Calculation: asM/C NO. M/C Dia & Gauge 38”*18 36”*24 Fabric type Production kg/shift Yarn type S.L/GG 1 2 Rib Single jersey Rib Rib Rib Single lacoste Single jersey Single jersey Single jersey Double lacoste Single jersey Single jersey Single jersey Single jersey Single jersey Fleece Fleece 126 115 30’s CB 26/1 CD 2.52 2.70 3 4 5 6 36”*18 36”*18 36”*18 30”*24 78 72 72 65 26/1 D/L SCHOCO 34/Spun poly 28/1 CD 26/1 CD 2.65 2.40 2.40 2.62 7 30”*24 107 28/1 CD 2.75 8 28”*24 100 26/1 CD 2.70 9 30”*24 112 28/1 CD 2.75 10 30”*24 72 28/1 CD 2.62 11 26”*24 110 26/1 CD 2.84 12 26”*24 85 2.75 13 26”*24 86 26/1 CD 2.84 14 26”*24 110 26/1 CD 2.70 15 30”*28 64 34/1 CD+20Dlycra 3.02 16 17 18 19 20 21 22 30”*20 30”*20 36”*24 30”*24 36”*22 36”*18 24”*24 55 55 34/1 CB+75D Poly 34/1 CB+75D Poly 280 230 Fleece Rib Single jersey Single jersey Single jersey Single jersey Single jersey Single jersey Single 45 80 90 150/2 Poly+20D Lycra 28/1 CD+40D Lycra 26/1 CD 215 280 2.70 23 24”*24 80 26/1 CD 2.70 24 25”*24 90 24/1 CD 2.70 25 24”*24 90 24/1 CD 2.70 26 30”*20 80 34/1 CD+12/1 CD 235 27 30”*20 88 34/1 CD+12/1 CD 235 28 36”*22 34/1 CD+20D Lycra 3.02 Industrial attachment VIYELLATEX GROUP Page no. 49

  49. jersey Interlock Rib Rib Rib Rib Single jersey Single jersey Rib Rib Rib Rib Rib Single jersey Single jersey Single jersey Single jersey Single jersey Single jersey 29 30 31 32 33 34 36”*22 38”*18 38”*18 38”*18 38”*18 30”*28 70 125 115 112 110 70 150D Poly+20D Lycra 30/1 30/1 CD+40D Lycra 30/1 CB 30/1 CB 34/1 CB 215 2.52 200 2.75 2.75 2.52 35 30”*28 34/1 CB 2.52 36 37 38 39 40 41 40”*18 40”*18 42”*18 42”*18 36”*18 25”*24 140 140 130 135 90 100 34/1 CB 34/1 CB 34/1 CB 34/1 CB 28/1 CD+40 Lycra 24/1CD 2.68 2.68 2.52 2.52 280 2.84 42 25”*24 100 24/1CD 2.84 43 26”*24 110 28/1 CB 2.70 44 26”*24 100 28/1 CB 2.70 45 30”*20 123 28/1CD 2.98 46 36”*24 30/1 CB 2.68 47 48 30”*24 Single jersey Double jersey Single jersey 98 26/1 CD 2.75 49 30”*16 36 24/2 GM+22/2L+ZADE+M.Navy 28/1 metal+white+black+30/1 GHTR 26/1 TAVPE MARL/SCHOCO/OFF WHITE/ROSE 4.23 50 30”*24 22 2.75 51 36”*18 Rib 2.65 52 53 2.80 3.20 30”*24 Single jersey Single jersey 19 20/1 D/Y DK- CALICO+RED 28/1 D/Y+WHITE+BLACK+30/1 GHTR 28/1 WHITE+ DK+DK NAVY+30/1 GHTR 28/1 WHITE.30 g.mtl+28/1 CB 28/1 WHITE.30 g.mtl+28/1 CB 28/1 WHITE.30 g.mtl+28/1 54 30”*24 22 2.75 55 36”*24 Single jersey Single jersey Single jersey Single 28 2.75 56 36”*24 30 2.70 57 26”*24 110 2.70 58 26”*24 112 2.68 Industrial attachment VIYELLATEX GROUP Page no. 50

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