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CHE 185 – PROCESS CONTROL AND DYNAMICS

CHE 185 – PROCESS CONTROL AND DYNAMICS. DYNAMICS OF SPECIFIC TYPES OF PROCESSES. INTEGRATING PROCESSES. A FIRST ORDER PROCESS WITH CAPACITANCE TYPICAL PROCESS IS THE LEVEL IN A TANK. INTEGRATING PROCESSES. THE HOLDUP TIME IN THIS UNIT IS DEFINED AS τ H

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CHE 185 – PROCESS CONTROL AND DYNAMICS

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  1. CHE 185 – PROCESS CONTROL AND DYNAMICS DYNAMICS OF SPECIFIC TYPES OF PROCESSES

  2. INTEGRATING PROCESSES • A FIRST ORDER PROCESS WITH CAPACITANCE • TYPICAL PROCESS IS THE LEVEL IN A TANK

  3. INTEGRATING PROCESSES • THE HOLDUP TIME IN THIS UNIT IS DEFINED AS τH • THE GENERAL RELATIONSHIP BETWEEN CHANGES IN L AND F IS • WHERE THERE IS NO RELATIONSHIP BETWEEN F AND L, SUCH AS IN THE GRAVITY DRAINED TANK EXAMPLE.

  4. INTEGRATING PROCESSES • GENERAL FORM FOR THE TRANSFER EQUATION IS THEN: • FOR THE SPECIFIC CASE WHEN FIN IS CONSTANT, THE FORM OF THE EQUATION IS:

  5. INTEGRATING PROCESSES • THE INTEGRATOR FORM FOR THE FIRST ORDER DIFFERENTIAL EQUATION • INCLUDES A DERIVATIVE TERM THAT IS INDEPENDENT OF • HAS A POLE = 0 IN THE TRANSFER FUNCTION

  6. INTEGRATING PROCESSES • ANALYTICAL FORM FOR THE INTEGRATOR IS: AND IT CAN ACCUMULATE VALUE AS LONG AS INPUT IS NOT ZERO

  7. INTEGRATING PROCESSES • FOR A STEP INPUT, THE RESPONSE IS: • FOR AN IMPULSE OF MAGNITUDE A: THE RESPONSE IS:

  8. DEADTIME (TRANSPORT DELAY) • THIS IS THE RESULT OF AN INHERENT DELAY IN THE SYSTEM TO CHANGES • EXAMPLE 1 - CONSIDER THE TIME DELAY WHEN A LARGE TANKER IS BEING MANEUVERED • THE CAPTAIN SENDS A NOTIFICATION TO THE CREW TO CHANGE SPEED AND OR DIRECTION • THE CREW RESPONDS BY MAKING THE CHANGES • THE TANKER STARTS TO RESPOND TO THE CHANGES

  9. DEADTIME (TRANSPORT DELAY) • EXAMPLE 2 - CONSIDER A HEATING SYSTEM WITH THE FOLLOWING CONFIGURATION:

  10. DEADTIME (TRANSPORT DELAY) • THERE IS A TIME DELAY BETWEEN WHEN THE FUEL FLOW CHANGES AND THE HOTTER/COOLER HEAT TRANSFER FLUID ARRIVES AT THE PROCESS HEAT EXCHANGER, θP. • THE BLOCK DIAGRAM FOR THE fopdt SYSTEM MAY BE APPROXIMATED BY:

  11. DEADTIME (TRANSPORT DELAY) • SENSING THE SIGNAL FROM THE PROCESS FLOW AND ADJUSTING THE SIGNIFICANCE IS RELATED TO THE OVERALL PROCESS RESPONSE TIME • GENERAL FORM OF THE EQUATION FOR DEADTIME IS: Y(t)=X(t−θ ) • GENERAL FORM OF THE TRANSFER FUNCTION IS:

  12. DEADTIME (TRANSPORT DELAY) • FIRST ORDER PLUS DEAD TIME (FOPDT) RESULTS FROM COMBINING THE FIRST ORDER TRANSFER FUNCTION WITH THE DEADTIME TRANSFER FUNCTION:

  13. INVERSE ACTING PROCESSES • PROCESSES WHERE THERE ARE TWO COMPETING ACTIONS OCCURRING SIMULTANEOUSLY • TYPICAL PROCESS MIGHT INCLUDE A BYPASS SYSTEM FOR A HEAT EXCHANGE

  14. INVERSE ACTING PROCESSES • THE BLOCK FLOW DIAGRAM FOR THIS PROCESS IS • THE OVERALL EQUATIONS FOR THIS SYSTEM ARE:

  15. INVERSE ACTING PROCESSES • THE OVERALL EQUATIONS FOR THIS SYSTEM CAN BE COMBINED TO YIELD • IF BOTH PROCESSES ARE FIRST ORDER, THEN SUBSTITUTION WILL PRODUCE:

  16. INVERSE ACTING PROCESSES • WHICH CAN BE REARRANGED TO YIELD:

  17. INVERSE ACTING PROCESSES • WHEN THESE PROCESSES ARE OF OPPOSITE SIGN, THEN EQUATION (6.9.1) RESULTS • .THIS EQUATION HAS A ZERO TERM THAT CAN BE POSITIVE, THEN INVERSE ACTION CAN OCCUR • OTHER RESULTS ARE SHOWN IN THE FOLLOWING GRAPH and Figure 6.9.1, WHERE τ3IS VARIED.

  18. INVERSE ACTING PROCESSES • THE GENERAL FORM OF THE EQUATION OBTAINED FROM INVERSE LaPLACE TRANSFORMS IS: • USING VALUES OF 1 FOR KP AND ΔX, τ1= 2, AND τ2= 1:

  19. INVERSE ACTING PROCESSES

  20. Lead-lag compensation • lead compensator can increase the stability or speed of response of a system • a lag compensator can reduce (but not eliminate) the steady-state error • Lead-lag compensators can be used for the same optimization as pid, pi, pd, I, d controllers.

  21. Lead-lag compensation • lead compensators and lag compensators introduce a pole–zero pair into the open loop transfer function: • lead-lag compensator is a lead compensator cascaded with a lag compensator. Transfer function is: • z1 and p1 are the zero and pole of the lead compensator and z2 and p2 are the zero and pole of the lag compensator

  22. Lead-lag compensation For a first order process where there is a consideration of the time derivative of the input: Results in a transfer function: or the general laplace form for lead-lag: And the time version is (eqn. 6.10.1):

  23. RECYCLE (PROCESS INTEGRATION) SYSTEMS • GENERAL FLOWSHEET FOR RECYCLE OF ENERGY IS SHOWN FOR EXAMPLE 6.12

  24. RECYCLE (PROCESS INTEGRATION) SYSTEMS • GENERAL FLOWSHEET FOR RECYCLE OF ENERGY IS SHOWN FOR EXAMPLE 6.12 • THE TRANSFER FUNCTIONS FOR THIS SYSTEM ARE:

  25. RECYCLE (PROCESS INTEGRATION) SYSTEMS • THE BLOCK DIAGRAM FOR THIS SYSTEM IS: • WHERE T2 REPRESENTS ENERGY RECYCLED TO THE REACTOR VIA THE MIXED FEED STREAM

  26. RECYCLE (PROCESS INTEGRATION) SYSTEMS • THE BLOCK DIAGRAM FOR THIS THE OVERALL TRANSFER FUNCTION FOR THIS SYSTEM IS:

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