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Retractable Tractor Trailer Boat Tail. Tim Slattery 11/15/12. Background. Typical full tractor trailer will get about 6 mpg & travels 120,000 miles per year $80,000 annual fuel cost Rear of trailer contributes ~25% of total aerodynamic drag. Description. Goal
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Retractable Tractor Trailer Boat Tail Tim Slattery 11/15/12
Background • Typical full tractor trailer will get about 6 mpg & travels 120,000 miles per year • $80,000 annual fuel cost • Rear of trailer contributes ~25% of total aerodynamic drag
Description • Goal • To decrease drag on rear of trailer while still allowing easy access to cargo • Device must retract to allow doors to fully open
Description • Hinged metal plates form shape • Device is unlocked from deployed position • Pivot arm is rotated, pushing panels down the side of the trailer • When in place, the device is locked into position and the doors can be opened • Device is deployed by reversing this procedure
Customer Needs • Allows use of current dock • Improves fuel economy • Device does not obscure any tail lights • Device must lock in deployed and retracted positions • Pays for itself in 1 year
Main Specifications • Reduces aerodynamic drag by >7% • Annual fuel savings of $2,200 • Trailer doors are free to open at least 250° • Extends off back of truck 5 feet or less • Department of Transportation (DOT) Constraint • Does not extend past width and height of trailer • DOT Constraint • Deploy or retract device in less than 30s • Deploy or retract in 5 steps or less
Scope & Deliverables • Scope • Design that allows full access to trailer doors • Reduce drag by 7-9% • Focus on retractable design mainly • Deliverables • Small scale trailer model to prove drag reduction • One half scale prototype to demonstrate retractable function
Customer • Aerodynamic Trailer Systems, LLC • Jim Domo • Design products to improve trailer efficiency • Makers of the SmartTail® • 4-7% fuel savings • Only deploys at highway speeds • Faculty Consultants • Dr. Gomes • Mechanical Design, Mechanics • Dr. Wellin • Testing, Aerodynamics, Fluid Mechanics • Dr. Venkataraman • Fluid Mechanics, CFD, Wind Tunnel
Team Staffing & Equipment • 4-5 ME Students • CFD Analysis • Fluid Dynamics • Aerodynamics • Stress Analysis • Fatigue Analysis • Mechanical Design • RIT Drag Tank • RIT Wind Tunnel • RIT Machine Shop • MSD lab
Budget Estimate • Budget $750.00 • High investment yields high long term savings • 7-9% drag reduction = $2205.59-$2835.76 annual fuel savings • Consumer cost <$2000.00 provides net savings in under one year
Future Projects • Optimize tail geometry • Improve fuel savings • Up to 16% fuel savings • Saves $12,000 annually • Fully automated design • Minimize operator interaction • Full scale prototype testing
References • Aerodynamic Trailer Systems, LLC • www.ats-green.com • Tractor Trailer Tail: Final Report • http://www.seniord.aere.iastate.edu • PRP • http://edge.rit.edu/edge/R13902/public/HW_Deliverables/Individual%20Submissions/Tim%20Slattery/PRP%20Drafts/PRP-Final.pdf