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LP-SYSTEM Software for the Reinforcement Industry

Get reliable and efficient software for the reinforcement industry with LP-SYSTEM from LENNERTS & PARTNER GmbH. Manage commercial data, create schedules, optimize production, and track machine performance. Available in multiple languages.

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LP-SYSTEM Software for the Reinforcement Industry

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  1. LP-SYSTEMSoftware for the Reinforcement Industry www.lennerts-partner.de

  2. Presentation of the LENNERTS & PARTNER GmbH The headquarter of the LENNERTS & PARTNER GmbH with 18 employees is situated at Coburg (Germany). LENNERTS & PARTNER was founded in 1990 and resulted from a project for Siemens. At this time a software was developed to check the power of traction for produced cables. Soon this project should be completed and on the occasion of a student party contacts with the manager of a rebar shop were established. So we decided to develop and also to distribute a software solution for the reinforcement industry.

  3. Presentation of the LENNERTS & PARTNER GmbH More than 350 installations in 33 countries The customers of the LENNERTS & PARTNER GmbH are structured as follows: Pure rebar shops which only use LP-SYSTEM. Steel traders which carry on a rebar shop and which are communicating with its steel trading software via interface. Precast companies which are producing for its own production but also sometimes supply steel to construction sites. In precast companies very often the advantages of the BVBS import are used. Here the reinforcing data can be imported from an own CAD software without having to create them again manually.

  4. Presentation of the Software Solution The software package is structured as follows:

  5. Commercial Module LP-SYSTEM The commercial module of LP-SYSTEM manages main data like products, customers, shape code catalogue, price lists and so on. The shape code catalogue will be supplied with approx. 200 shape codes and can be expanded very easily on one’s own. In the commercial module the projects with its schedules and barmarks (steel, mesh, accessories) are created and managed. With the basic module all functions are available which are necessary for a rebar shop to make production (tag printing) and to create delivery notes and invoices. The schedules can be summarized to a delivery unit and a cargo planning can be made.

  6. Commercial Module LP-SYSTEM

  7. Commercial Module LP-SYSTEM LP-SYSTEM has also the function to create/manage structural elements. By means of interfaces also reinforcing data can be imported from external systems. These can come from a CAD program or can be read in via the BVBS-interface (e. g. Nemetschek). But also the import of Bamtec/Spinmaster data is possible. The basic module has two workstation licences which are embedded in a Microsoft-network. A Microsoft SQL data base is used which is open to other systems via ODBC-interface.

  8. Commercial Module LP-SYSTEM

  9. Commercial Module LP-SYSTEM Beside the basic module there are various additional modules. These are for example: Import/export of schedules into other subsidiaries Purchase module Import of reinforcement data from a CAD via BVBS-interface (e. g. Nemetschek) Import of Bamtec/Spinmaster data Graphical printout of mesh optimization User profiles Fixing module Interface to an accounting package Delivery control Interface to financial bookkeeping system Credit limit control Multi-language version

  10. Technical Module LP-SYSTEM The technical module of LP-SYSTEM registers all machines and its technical parameters. To guarantee an exact allocation of the barmarks to the right machines, this is not enough for us. In addition ‘production lines’ are created. Here machines which are allowed to work physically together are combined with each other according to logistic and production technical criteria. As it happens very often that one barmark can be produced on one or more machines respectively production lines, priorities are created in the system. The priorities clear up for each steel diameter which machine shall be used first. If this machine cannot produce the barmark, the machine with the next priority will be selected.

  11. Technical Module LP-SYSTEM Beside the automatic allocation of all barmarks to the machines the production planner uses the system in special in order to make delivery units. One or more contracts can be allocated to one delivery unit. Within such a delivery unit the optimization then will be made. On the one hand a bar cutting optimization is made for all bar cutting machines, on the other hand the barmarks of all coil machines are sorted for each machine so that there will be no sorting of the tags after printing.

  12. Technical Module LP-SYSTEM

  13. Technical Module LP-SYSTEM In the next step all machines can be downloaded. This can be made either via Online-downloading or Offline-downloading. For the online downloading the data on the machine are called up via barcode and then transferred from a PC to the machine via cable or wireless. The offline downloading is working without connection to the machine as the barcode (PDF-barcode) already includes all data which are required for downloading.

  14. Technical Module LP-SYSTEM In the final step it is possible to find out via data summary: Who has produced which item at what time on which machine and how long did it take? On the other side it is possible to see on the screen whether a schedule has already been completely produced in order for example to inform customer accordingly by phone. By means of a statistics data for an output related payment also can be gathered.

  15. Technical Module LP-SYSTEM The system allows you to answer recurring questions for example: What is the current degree of utilization of the machines? When and for which machines does capacity overload occur? Which production time has (had) an order? Who produced the separate items of the orders? In which state of production is a certain order? Which diameters have I produced in the period XYZ in which quantity? Which day’s production did I have on day XYZ? Is my machine capacity sufficient for the planned production? In which state of production is the item? These questions have a big influence on the planning and controlling of the processes in rebar shops. The answers to these questions allow a permanent overview of the production.

  16. Technical Module LP-SYSTEM Conclusions Transparency Flexibility Higher Productivity/Efficiency  “Saving/Making” Money!

  17. Software Solution LP-LabelMaster LabelMaster is a program enabling the management of master data from the reinforcement industry as well as entering of schedules and steel lists (BBS). It is possible to print steel lists, tags and possibly cutting lists for the schedules. Then the entered bar marks can be transferred directly to the machines. The program is structured modularly and thus an optimal adaption to customer’s requirements is possible.

  18. Software Solution LP-LabelMaster Basic Module Management of machines, optimization parameters and stock lengths, pooling machines to production lines. Join of machines to logical production lines. Creation respectively processing of shape codes. Management of steel grades and corresponding diameters. Simple entry of steel bar marks with graphical creation of the shape dimensions Printing of a steel list with graphical output of the shape. Printing of tags with graphical output of the shape and PDF-barcode for offline downloading of the machines. Manual allocation of bar marks to other machines after creation of bar marks. Several languages are supported.

  19. Software Solution LP-LabelMaster Additional Features Bar cutting optimization – higher productivity and lower material costs by bar cutting optimization Cutting list – Printing of a cutting list with PDF-barcode for offline downloading of the machines Online downloading – direct downloading of the machines via cable with feedback after production of bar makrs Cast management – Registration of incoming material and allocation to produced bar marks with cast numbers and certificates Excel-Import – bar marks entered in a Excel file can be imported. Also bar marks entered in LabelMater can be exported to Excel for further processing Multi User Module – LabelMaster can be used on all workstations of the computer network

  20. Future –LP-SYSTEM

  21. Future – LP-SYSTEM

  22. Customers in Germany and abroad More than 350 installations in 33 countries • Abu Dhabi • Argentina • Australia • Austria • Bahrain • Belgium • Bulgaria • Brazil • Canada • Czech Republic • China • Denmark • Dubai • Faro Islands • Finland • Germany • Hungary • India • Israel • Ireland • Italy • Latvia • Luxembourg • Mexico • Norway • Poland • Qatar • Romania • Slovakia • Sweden • Switzerland • The Netherlands • United Kingdom

  23. Many thanks foryour attention!

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