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TBBY0711

CORONA. Richard Schumacher 951-273-4432 richard.schumacher@navy.mil. TBBY0711. 1. METBENCH/MCMS. Richard Schumacher MS42 6 May 2009. What is METBENCH / MCMS ?. METBENCH is a Net Centric enterprise IT solution for the Metrology and Calibration that :

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TBBY0711

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  1. CORONA Richard Schumacher 951-273-4432 richard.schumacher@navy.mil TBBY0711 1

  2. METBENCH/MCMS Richard Schumacher MS42 6 May 2009

  3. What is METBENCH / MCMS ? METBENCH is a Net Centric enterprise IT solution for the Metrology and Calibration that: • Automates calibration processes to reduce cost, improve work flow and improve quality • Improves execution of the technical authority process • Replaces five legacy lab management applications in depot labs due for sunset under the CNO IT application reduction initiative • Replaces two afloat applications on SURFOR platforms • Provides enterprise wide end to end visibility of calibration readiness and asset tracking – afloat and ashore • Automates Calibration, Production management and QA for cal labs • Improves Sailor quality of life afloat and facilitates moving workload ashore • Automates collection of calibration work results and metrics • Ensures data quality and integrity necessary for engineering analysis • Integrates CRL with afloat recall and inventory management MCMS - A browser based software module of METBENCH, MCMS stands for METBENCH Calibration Management System that manages all portable and CRL assets within METBENCH including asset recall, enterprise wide asset tracking to reduce sailor calibration workload and for moving workload ashore with the goal of reducing calibration costs across the enterprise 3

  4. METBENCH Enterprise Architecture • Distributed architecture provides full functionality locally without Internet access to the replication server • Each site maintains its own web server in the form of a METBENCH Master Controller. • Minimizes bandwidth requirements and eliminates a single point of failure in the system.

  5. METBENCH Components Automated Procedure Execution METBENCH Procedure Creation Significantly increases calibration efficiency Eliminates technical errors Increases equipment availability Lowers required skill set to perform calibration Preserves investment in ~5000 existing procedures Standardizes procedures across System Commands Facilitates automated procedure creation without computer programming Calibration Laboratory Management Calibration Asset Management Afloat Provides Ship to Shore asset tracking Increases data quality Standardizes processes across Navy labs Ensures configuration control Reduces Sailor workload Aligns Shipboard and ashore communities Facilitates movement of workload ashore Increases data quality

  6. MCMS AfloatS Assets Out of cal – Over due shown in red Within 30 days of being due shown in yellow Dynamic Readiness Indication

  7. MCMS AfloatPortable - P Assets Status shown – Out to Cal at MAR Out of cal – Over due shown in red Dynamic Readiness Indication “P” assets are included in the “S” inventory for readiness calculations

  8. MCMS AfloatE Assets Dynamic Readiness Indication

  9. MCMS AfloatCRL View

  10. Current Status Afloat • System Fielded on 94 Surface Ships • Additional 30 Scheduled by FY09 • DDGs – Currently 100% installed except for new constructions • CGs – 100% installed • FFGs – To be complete by FY10 • LPDs - To be complete by FY10 • LSDs – To be complete by FY10 • MCMs – To be complete by FY10 • Approved as Early CCE Adopter • Precursor to CANES • SIT Testing Completed • Part of the Class Load plan • Install scheduled on USS Cape St. George (May 09)

  11. METBENCHAutomated Calibration

  12. Lab Management

  13. CRL Functionality Ashore

  14. METPRO Functionality

  15. Ashore Status • 91 Automated Calibration Procedures • Supporting Calibration of 190 Units • FY09 R&D Efforts to support • PXI Based Instrumentation • RF Power Sensors and Reports of Calibration • Installed and live Seal Beach – 22 Stations • Installed at Pearl Harbor NSY • FY09 Scheduled Installs • Puget Sound – • DM2 For CLIN27s Completed 1 May 09 • MARCC • Site Survey performed March 09

  16. QUESTIONS

  17. METBENCH Backup Slide • Automated Calibration at the bench top • Electronic audit trail of all calibration activity • Interfaces to laboratory management system • Preserves investment in nearly 5000 existing procedures • Facilitates rapid calibration procedure conversion • Dynamic Standard Substitution • - Allows singling up of procedures for a given UUT • Natural Language Editor for procedure conversion • Operates in both networked and non-networked modes • Reduces configuration management costs • Customized Linux operating system • Utilizes COTS computers as controllers • Controllers contain no hard drive. • Ensures reusability of procedure elements • Relation database provides easy access to existing methods • Facilitates standards modernization, while preserving investment • Collects parametric data on all calibrations • Patents on 7 areas of innovation METBENCH SEQUENCER

  18. METBENCHSCREEN SHOTS Backup Slide

  19. METBENCH Innovation Backup Slide METBENCH Afloat R & D efforts lead to METBENCH patent Method and apparatus for automating calibration of test instruments Measurement Science Directorate United States Patent 7,277,810 Issued October 2, 2007 7 areas of innovation claimed 2 Additional Patents in Progress METBENCH Ashore Projected $38.6M Cost Avoidance by FY15

  20. 2003 2004 2009 2005 2006 2007 2008 METBENCH Milestones Backup Slide Analysis of Alternatives Conducted by TAMS-EB Jan 04 Do-Cal Beta installed at Crane Seal Beach SPAWAR S.D. SWFPAC DTG R1816492 Dec 06 Directs MCMS Implementation On Surface Ships Dec 06 MCMS Installation Begins Aboard Surface Ships Jul 07 SHIPMAIN Approval SCD 3435 Jul 07 MCMS Functional Demo TAMS EB Jan 06 METPRO & CRL Functionality Added 5000+ Legacy Procedures Available METBENCH Development begins as an RDT&E Effort Focused on automated calibration Test and Monitoring Systems (TAMS) Executive Board Endorses METBENCH as the Navy Enterprise Solution for “Do-Cal” Environment MCMS Prototype Developed in 90 days leveraging METBENCH development efforts SWE Endorsement of MCMS as “Quick Win” DOD IRB/DBSCM Approves METBENCH MAR 07 US Patent Office issues patents to METBENCH team covering 7 areas of innovation Successful Ashore Mock OTP Executed at Seal Beach NAVSEA SURFPAC NAVIAR SSB TAMS EB AIS SC Validates COUR Functionality Matrix TAMS EB COUR Defines Enterprise Requirements Goals: Improve Readiness Total Asset Visibility Reduce Cost Proof of Concept Demonstrated with automated calibration of AN-UPM155 Radar Test Set 16 hour process reduced to 3.5 hours SURFOR identifies need to overhaul the afloat calibration process which is “un-executable in its current form” Routine INSURV Dings MCMS SEATRIAL USS Preble (DDG88) SWE BOD Approval July 07 MCMS Installed on 94 Surface Ships 91 Automated Calibration Procedures 190 TI’s Supported DONCIO rules METBENCH no longer a Business System April 08 MCMS Demo Meeting @ Corona NAVAIR NAVSEA SPAWAR N.O. Nov 05 Ashore MCMS Development accelerated Result from VADM Etnyre’s Email to VADM Sullivan Aug 07 METBENCH System Mapping to COUR TAMS EB ESC Review of METBENCH

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