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These 8 circumstances are paraphrased as follows:<br>Flammable liquids are stored or dispensed in a building, room, or area.<br><br>Safeguarding devices that signal the apparatus to stop, or barrier guards that use interlocking safeguarding devices<br><br>A rack or stacking structure<br><br>A process that has a risk of ignition or explosion<br><br>A dust collector with an inherent risk of ignition or explosion<br><br>An aluminum or steel factory or a foundry or other molten material handling<br><br>A lifting device, traveling crane, or automobile hoist<br><br>Worker exposure to a designated substance in excess of legislated occupational limits<br><br>
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Consequences of Rack Failure • Serious injuries and fatalities • Damage to property and products • Expensive repairs • Disruption to business
Preventable? Rack failures can be avoided in industrial facilities if managers ensure that racks are code compliant, undergo regular inspections and are maintained and repaired on a regular basis.
How? • Ensure that the rack engineered specifications are kept in the premise: Employers should: • Obtain the documentation from the manufacturer that indicates that the rack was designed and installed in accordance with current applicable standards and manufacturer’s specifications, OR • Have a Pre-Start Health and Safety Review (PSR) by consulting engineering firms. Ontario Health and Safety Act & Regulations 851 requires that a PSR needs to be conducted if the required documentation from the manufacturer is not available.
Plan formal reporting procedures and inspections to enforce high standards/maintenance and inspection. An inspection protocol must be developed and carried out by competent workers and should look for: • Excessive deflection in the beams due to overloading • Out of plumb, damaged, or corroded posts • Damaged or missing horizontal and/or diagonal braces • Sheared or missing anchors • Damaged or permanently deflected beams, or incorrect beam engagement
Prioritize damage control • Owners should: • Post load rating signage in visible locations on the racks and train workers to not overload the racks. Be conservative when it comes to loads. • All material handling equipment operators should be trained in accordance with CSA B335. • Material handling practices should be designed to minimize impact loads on the racks.
Take racking seriously Make sure that: • Aisles are properly lit. It can make material placement easier and help reduce rack damage. • Pallets are maintained in a good condition. • Aisles are free of obstruction and hazards.
THANK YOU! “Operating a safe storage facility, is not only a good safety practice, it’s the law. Adhering to the practices indicated is this article may also improve the overall productivity of the facility.”