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1. Authors. Dennis R. AkinsSED Systems, a division of Calian Ltd., Saskatoon, Saskatchewan, S7N 3R1, CanadaRolf MartinESOC / ESA, Darmstadt, 64293, Germany. 2. Overview. In July of 1998, SED Systems of Saskatoon, Canada was awarded a contract by ESOC to supply the DSA1 TT
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1. ESA / ESOC35-meter Deep Space Antenna Front-End Systems
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3. 2 Overview In July of 1998, SED Systems of Saskatoon, Canada was awarded a contract by ESOC to supply the DSA1 TT&C antenna system
35 m diameter
Initial operation in S-band and X-band – downlink and uplink
Upgradeable to Ka-band reception
Installed at New Norcia, Western Australia
Operational since November 2002
Currently Supports the European Mars Express and Rosetta Missions
4. 3 DSA1 35 m S/X Deep Space Antenna
5. 4 DSA2 SED is currently supplying a second 35 m front-end antenna system for ESOC
Based on the DSA1 design
Initial configuration: X-band downlink and uplink, and Ka-band downlink
Upgradeable to Ka-band transmit
Will be installed at Cebreros, Spain
Scheduled for acceptance in July 2005
To be used for the European Venus Express spacecraft to be launched in November 2005
Remotely controlled from ESOC Mission Centre at Darmstadt, Germany
6. 5 System Design Mission Requirements
RF Design
Optical Design
Antenna Building
Antenna Mechanical Structure
Servo System
7. 6 RF Requirements
8. 7 Mechanical and Servo Requirements
9. 8 RF Design – DSA2
10. 9 Major RF Equipment Passive RF components
Feeds
Beam waveguide mirrors
Frequency selective dichroic plates
Cryogenic LNAs - redundant
Downconverters - redundant
Upconverters - redundant
HPAs
DSA1:
20 kW S-band and X-band KPAs
2 kW backup S-band and X-band KPAs
DSA2:
Primary: 20 kW X-band KPA
Backup: 2 kW X-band KPA and 500 W X-band SSPA
11. 10 Major RF Equipment Ranging calibration system – for medium and long loop back testing
Test Subsystem (uplink power/frequency monitoring, noise temperature measurement)
Monitor and control equipment and software
12. 11 Optical Design
13. 12 Beam Waveguide (BWG) Optical Design Consists of reflective mirrors
Dichroic plates (frequency selective surfaces)
DSA1: M6: S/X and future M4a: SX/Ka
DSA2: M6: X/Ka and future M7a: KaRx/KaTx
Permit the use of separate feeds optimized for each band
Feeds
Optimized independent of one another
X-band feeds are water cooled to operate with 20 kW uplinks
Are stationary, mounted in the antenna base near LNAs, HPAs and other RF equipment
14. 13 Antenna Building Ten-sided reinforced concrete structure
14 m diameter, 5.4 m high ceiling
Conical roof supports the azimuth bearing
Provides an environmentally controlled room for feeds and RF equipment
Foundation is a reinforced concrete ring beam on reinforced concrete piles
The outer walls are clad with insulating panels to keep deflections due to differential thermal expansion to less than 1 mdeg
15. 14 Antenna Building Ancillary systems are tightly integrated with the building
Redundant air conditioners
Non-deionized chilled water system for waveguide, feeds, helium compressors, and air-conditioners
Deionized chilled water system for 20 kW HPAs
Electrical power distribution (short break, no-break)
Maser room
Shroud to provide safety and RFI isolation from high power feeds in AER
16. 15 Mechanical Subsystem The azimuth housing is mounted on the antenna building by means of a roller bearing and a fixed steel base ring
Azimuth housing:
Three story steel structure
Two fixed bearings are mounted to the azimuth housing and define the elevation axis
Supports the elevation portion on which the main reflector is mounted
Elevation drive
Four gear boxes and drive motors
Gearboxes drive toothed gear segments on the two ballast cantilevers
17. 16 Mechanical Subsystem
18. 17 Main Reflector The main reflector is 35 meters in diameter
DSA1 and DSA2 use identical surface shapes
Over 300 high-accuracy panels made out of aluminum
Panels attach to the reflector back-structure via adjustable studs
The main reflector supporting structure
A rigid truss constructed from steel pipes
Supports the quadrapod for the subreflector
Reflector and supporting structure are counterbalanced about the elevation axis by ballast cantilevers
Precision alignment of the reflector surface uses a photogrammetry technique
19. 18 Subreflector 4.2 m diameter shaped hyperboloid
Cast and welded aluminum
Subreflector positioner
Adjusts subreflector position to compensate for gravity displacement and tilt of the subreflector as the elevation angle changes
Improves antenna efficiency
S-band: the effect is negligible
X-band: up to 0.7 dB loss if positioner is not used
Ka-band: up to 5 dB loss, if positioner is not used
20. 19 Servo Design The servo system consists of:
Antenna Control Unit (ACU). Interfaces to the Front End Controller (FEC) for receiving remotely generated program track data
Safety interlock system
Servo drive amplifiers
Az and El axis drive motors and encoders
Tiltmeters, used compensate for deflection of the azimuth part and tower due to wind pressure, thermal gradients, and/or foundation settling
Pointing Calibration System (PCS) for DSA2
21. 20 Servo Design The ACU implements compensation models, in conjunction with the PCS to reduce systematic pointing errors:
Tower tilt
Az and el encoder offset errors
Gravity deformation of the main and subreflector
Azimuth and elevation axis misalignment
Collimation error between the RF beam and the optical axis
Beam waveguide mirror and feed misalignment
Polarization and frequency dependent beam squint
Azimuth encoder gearing and toothing errors
Thermal gradient deformation of main and subreflector
Atmospheric refraction
22. 21 Servo Design The PCS is designed and manufactured by SED
Measures systematic pointing errors
Uses a sensitive radiometer to measure system noise temperature
Tracks radio stars to determine the pointing error
Determines the systematic pointing error model (SPEM) for the antenna
Uses many individual pointing error measurements
Curvefit technique is used to determine the SPEM (pointing error as function of Az and El)
Compensates for thermal gradient deformation/displacement of main and subreflector
250 temperature sensors are distributed over the main reflector back-structure and subreflector support struts
PCS reads these every 60 seconds
Calculates the correction for the servo system to apply
23. 22 Conclusion The implementation of ESA’s 35 m Deep Space Network is well advanced
DSA1 is in service at New Norcia for European Mars Express and Rosetta missions
DSA2 is scheduled completion at Cebreros, Spain in mid 2005
Planned Ka/Rx Upgrade for DSA1
Planned Ka/Tx Upgrade for DSA2
DSA3 is in planning stages
Lessons learned are being applied to achieve higher performance of successive antennas