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Green Ship Technology Conference. Rotterdam March 11-12 th 2008. Water Ballast Tank regulations. IMO BWMS Convention IMO PSPC SOLAS regulations. Some challenges and concerns for Water Ballast Tank Coatings. Rodney Towers C.Eng., MRINA Safinah Limited. SOLAS regulations.
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Green Ship Technology Conference Rotterdam March 11-12th 2008 Water Ballast Tank regulations IMO BWMS Convention IMO PSPC SOLAS regulations Some challenges and concerns for Water Ballast Tank Coatings Rodney Towers C.Eng., MRINA Safinah Limited
SOLAS regulations • Objective to raise the long term performance standards of WB tank coating systems • Coatings to be performance tested and Type approved • Surface preparation standards raised • Much increased QC during application • Shipbuilders to create a Coatings Technical File for ship on delivery • Increased cost for shipbuilders & paint makers
Ballast Water Management Convention • Objective to prevent environmental damage arising from the transport of harmful aquatic organisms from one sea region to another • New technologies required for on board treatment of SW ballast • Testing procedures required for acceptability of Active substances induced or added in treatment process • Testing procedures required to confirm efficacy of treatment process
Ballast Water Management Convention • No specific requirement for treatment technologies to be tested against WBT coatings • No clear requirement which supports the long term WBT coating performance objective of SOLAS regulations
Ballast Water Management Convention • BWMS systems should be tested for their corrosivity to other materials in a WB tank • this implies tank coating materials • BUT there are no guidelines for such coating tests • AND coatings do not corrode
Ballast Water Management Convention • Current status of ratification after 4 years 11 nations representing 3.6% of tonnage • requirement for ratification 30 nations representing 35% of tonnage Norway & Spain are the only marine heavyweights There is a long way to go
Ballast Water Management Convention Main reasons for slow progress • Many States unwilling to ratify ahead of some BWMS product choice for their shipowners Other reasons • Convention will not apply to large ships until 2012 – long way off in Greek shipping terms • In US, the USCG claim no legal authority to act until Congress approves appropriate Act with consequential problem for US manufacturers
BWMS approval process Flag State Administrations • decide if BWMS proposals use Active substances or not • make application to IMO if G9 Basic Approval of any Active substance required • manage the evaluation of BWMS for efficacy • make application to IMO for Final Approval • are the authority to issue Type Approval Cert.
BWMS approval process IMO will • initiate Basic Approval through GESAMP • grant Basic Approval of acceptability of Active substance in BWMS • issue Final Approval of Active substance after positive technical evaluation of BWMS by F/S Admin
BWMS approval process Important to understand that IMO • do not involve with G8 approval procedures • Basic & Final Approvals concern the Active substances • Approvals are not for the efficacy of the BWMS • do not monitor or collate any list of Type Approval Certificates as issued by F/S Admins
BWMS approval process Information from BWMS manufacturers • IMO guidelines require multitude of tests • duration of tests 18-24 months, even longer • facilities of a whole lab may be needed • cost of testing may be too high for small companies • process slow and hugely expensive
BWMS technologies BWMS technologies fall into 2 categories • systems using mostly physical actions • systems using chemical additives
BWMS technologies effect on coatings Concerns about WBT coating integrity • Change in BW composition after treatment • Testing procedures for coating integrity • Change in pH
BWMS technologies effect on coatings Concerns are • Coatings are permeable • Risk is that chemicals either induced by physical treatments or by addition will create a new composition of BW which might be too aggressive for a WBT coating • Soluble gases, hydroxyl, chloride, bromate, hydrobromous ions, hydrogen peroxide and peracetic acids are all Active substances
BWM ConventionResponsibilities for testing Current situation • F/S Admin responsible for deciding G8 or G9 approval procedure of BWMS • BWMS maker responsible for all testing required for G8 & G9 procedures • IMO responsible for providing the Guidelines • No Guidelines for BWMS makers about how to test their systems against WBT coating systems
Challenges raisedfor Coating Manufacturers • SOLAS PSPC • development of new technology coatings to assist shipbuilders regain productivity lost due IMO regulations • BWM • some BWMS induce, give rise to or use various chemicals which can be aggressive to epoxy coatings • purity of inert gas generated • oxygen depletion • caution needed with hypochlorites, chlorides, hydroxyls, hydrogen peroxide, hydrobromous and peracetic acids • need to know PSPC Type approved coatings will not be damaged
Challenges raisedfor BWMS Manufacturers • need for Guidelines on what and how to test their systems against PSPC Type approved WBT coatings • additional testing costs seem likely • responsibility for testing will be for makers • Shipbuilders guarantee requirements likely to include no long term negative effects on WBT coating systems used by yard ( will include shop primer)
Challenges raisedfor Shipbuilders • could benefit financially from new technology coatings which help to regain productivity lost due PSPC regs • production issues may lead shipyards to conclude WBT coatings need to become a yard supply item - as shop primer • under shipyard control, can new warranty terms, longer than 12 months, for WBT coating systems be developed ? • Shipbuilders likely to make severe warranty demands on BWMS suppliers before accepting their supply
Challenges raisedfor IMO • Amendment to BWM Convention needed which will link with and support PSPC long term performance objectives for WBT coating systems • terminology used for approvals in BWM Convention is confusing • no composite list of BWMS Type Approvals is readily available - F/States and Class likely to have some need to access this info - who can provide this?