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Presentation from Supplier’s Viewpoint

Presentation from Supplier’s Viewpoint. SHIMADZU CORPORATION Solutions for Science since 1875 (http://www.shimadzu.com). IAQG General Assembly Meeting March 14th, 2002 in Kyoto. Presentation Outline. Brief Overview of Shimadzu Corporation Aircraft Equipment Division

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Presentation from Supplier’s Viewpoint

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  1. Presentation from Supplier’s Viewpoint SHIMADZU CORPORATION Solutions for Science since 1875 (http://www.shimadzu.com) IAQG General Assembly Meeting March 14th, 2002 in Kyoto

  2. Presentation Outline • Brief Overview of Shimadzu Corporation Aircraft Equipment Division • Trend of Business Environment • Key Points of Supplier’s Quality Activity • Concluding Remarks

  3. Shimadzu Corp. Aircraft Equipment Division Outline • LOCATION : Kyoto, Japan • EMPLOYEES : 470 • AREA : 77,100 Square Meters (857,000SF) • SALES (2000) : 227 Million US$ (120YEN/US$) • PRODUCTS : AEROMECHANICAL EQUIPMENT • AVIONICS EQUIPMENT • SPACE EQUIPMENT • GROUND SUPPORT EQUIPMENT • CORPORATION : HONEYWELL INTERNATIONAL • WITH KAISER AEROSPACE & ELECTRONICS • (OVERSEAS CAE ELECTRONICS • PARTNERS) • CUSTOMERS : JDA • AIRCRAFT COMPANIES • AIRLINE COMPANIES

  4. Shimadzu Corp. Aircraft Equipment Division Approval Status of Our System • Approved Organization (Mar. 23, 1964) based on Civil Aeronautics Law • Business Permission (Nov. 27, 1979) based on Aircraft Manufacturing Industry Law • Boeing D1-9000 (Nov. 12, 1992) • ISO14001 (Jun. 24, 1997) • ISO9001:1994 (Aug. 24, 1999)

  5. Shimadzu Corp. Aircraft Equipment Division • SPACE EQUIPMENT • FUNCTIONAL COMPONENTS FOR ROCKETS & SATELLITES • SPACE EXPERIMENT EQUIPMENT • AEROMECHANICAL EQUIPMENT • ENVIRONMENTAL CONTROL SYSTEM • FLIGHT CONTROL SYSTEM • HYDRAULICS • GEARBOX • ELECTROMECHANICAL ACTUATOR • AVIONICS EQUIPMENT • COCKPIT DISPLAY SYSTEM • AIR DATA SYSTEM • MAGNETIC ANOMALY DETECTOR SYSTEM • ELECTRONIC CONTROL EQUIPMENT/OTHERS • GROUND SUPPORT EQUIPMENT • FUNCTIONAL TEST EQUIPMENT • AEROSPACE MEDICAL EQUIPMENT Main Products

  6. Shimadzu Corp. Aircraft Equipment Division B777 MLG TRUCK POSITION ACTUATOR T-4 ECS PACKAGE F2 PDU GEARBOX B767 SHUTOFF VALVE MODULE B757,767,777 POWER DRIVE UNIT, CARGO DOOR HINGE B767 SLAT GEAR BOX Samples of Main Products (1 of 2)

  7. Shimadzu Corp. Aircraft Equipment Division B747,757,767 APU DOOR ACTUATOR H-1 PROPELLANT VALVE, FILL & DRAIN VALVE F-15 HUD BK-117 ACTUATOR & CONTROLLER G-TRAINING CENTRIFUGE ATM & SAM, MISSILE FIN ACTUATOR Samples of Main Products (2 of 2)

  8. Trend of Business Environment （Level） Supplier’s Goal high ・quality ・delivery current ・regulation level ・quantity low ・price Present Future

  9. Key Points of Supplier’s Quality Activity • Standardization of Quality Requirement • Efficient Evaluation for Supplier • Evaluation for Vendors of Purchased Parts including Catalog/Standard Parts and Raw Materials • Consideration for Production Volume • Difference of Requirements between AS9100 and FAR • Deregulation for Export Parts

  10. AS9100 as the common requirement of the aerospace industry (AS9100 + additional requirements in individual companies) Key Points of Supplier’s Quality Activity Standardization of Quality Requirement Present Requirements in individual companies Future - Simplification of supplier’s documents - Reduction of redundant expenses

  11. - Emphasis on audit evaluation by third-party - Standardization of self-evaluation for internal audit Key Points of Supplier’s Quality Activity Efficient Evaluation for Supplier Present Third-party audit + Customer audit + Internal audit Future Third-party audit + Internal audit

  12. Establishment of an authorized audit group consisting of IAQG memberships Key Points of Supplier’s Quality Activity Evaluation for Vendors of Purchased Parts including Catalog/Standard Parts and Raw Materials Present Audit responsibility for supplier using the above parts Future Reduction of redundant audit expenses sharing the information through the authorized audit group

  13. Flexible requirements in consideration of small lot production, in particular parts machined by manual operation Key Points of Supplier’s Quality Activity Consideration for Production Volume Present Requirement to use statistical control, in particular key characteristics Future - Conformity against AS9100 even for small lot production through emphasizing on processes - Reduction for administrative expenses

  14. Instruction / guidebook / cross reference about FAR as related document of AS9100 Key Points of Supplier’s Quality Activity Difference of Requirements between AS9100 and FAR Present Difficulty of understanding Future Clarification for compliance with airworthness conformity

  15. AS 9100 AS9100 Conformity Mark on products sample: Key Points of Supplier’s Quality Activity Deregulation for Export Parts Present Complexity of regulatory formalities Future Simplification of regulatory formalities

  16. Concluding Remarks We are convinced that quality improvement & cost reduction as supplier’s responsibility will be achieved through leadership of IAQG. Thank you for your great efforts !

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