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Explore the 5 Healthcare Packaging Companies of 2023 and their innovative contributions to the industry. Discover the leaders and innovators shaping the industry with a special cover story featuring Dan LaTurno, the President and Chief Executive Officer of Peoria Production Solutions Inc.
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Health Everything are Transforming Healthcare www.healthcareeverything.com July 5 Issue 02 2023 Best Healthcare Packaging Packaging+ Companies 2023 Effective Strategies Meeting the Challenges of Pharmaceutical Dan LaTurno Chief Executive Ofcer and President Embracing Technology Smart Packaging Solutions for the Healthcare Industry eoria roduction Solutions Inc. Delivering High-Quality Service for Packaging, Assembly, Sewing and More
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Editor’s Note
A Step Towards Quality with Sustainability ealthcare Packaging is one of the most essential H connecting link between the medication manufacturers and the consumers. It safeguards the authenticity of medicines or other medical devices. Healthcare is a highly regulated industry and packaging plays a vital role in resisting the chemical alteration of medications. This edition features successful stories of efficient companies that have adopted a patient-centric approach to designing the packaging of their products. Every minute detail is taken care of by these organizations to enhance consumer satisfaction. We are proud to feature their stories and appreciate their strategies, innovation and problem- solving skills. yet sometimes ignored aspects of the healthcare sector. Besides being a container, it is a We hope this edition will render valuable information about the healthcare packaging sector and the infusion of technology in this sphere. We invite you to indulge in the stories of these mega companies and learn about their journey, challenges, and successes. It would also give an idea of the future of healthcare packaging. In this advanced health tech era, consumers are very aware and invested in healthcare. Good packaging of healthcare supplements not only saves the formulation of the product but also enhances user experience. The companies showcased in this edition are the market leaders in healthcare packaging. With innovation and creativity, they have managed to meet the advanced demands of the industry. Thank you for being a cherished presence in this journey, where we celebrate the accomplishments of the 5 Best Healthcare Packaging Companies 2023 and their precious contribution to the healthcare packaging sector. We diligently selected these companies based on product quality, technical strides, field reputation, consumers' testaments, and industrial effect. The featured companies have always accepted challenges and brought revolutionary results instead. They have infused tech with packaging efficiently and have come up with unique healthcare solutions. Take a deep dive into the text! Pja Sh -Pooja Shah
18 28 Scapa Healthcare Nolato Innova?ve Packaging Solu?ons for Pharmaceu?cals and Dietary Supplements Innova?ons in Skin-Friendly Fixa?on and Topical Solu?ons 36 Teampac Oy Leveraging Contract Manufacturing for Medical Devices 32 24 Aicl Effective Strategies Embracing Technology Smart Packaging Solu?ons for the Healthcare Industry Mee?ng the Challenges of Pharmaceu?cal Packaging
Cov Sty Contents 08 Peoria Production Solutions Inc. Delivering High-Quality Service for Packaging, Assembly, Sewing and More
Chidiebere Moses Ogbodo Editor-in-Chief Pooja Shah Saloni, Nisha Managing Editor Executive Editor Visualiser David King Mrunalinee Deshmukh Art & Design Head Co-designer Paul Belin Deepanjali Jena Art & Picture Editor Business Development Manager Marketing Manager Eric Jackson Carol Wilson James Vincent, Brian Cooper Nick, Elisha and Mary Business Development Executives Sales Executives Technical Head Jacob Smith Prashanth Hiremath Assistant Technical Head Technical Consultants David, Robert Alina Sege Nikita Khadalkar Digital Marketing Manager Assistant Digital Marketing Manager SME-SMO Executives Gemson Research Analyst Carl Vincent Circulation Manager Tanaji Fartade sales@healthcareeverything.com July, 2023 Contact Us: Insights Success Media Tech LLC 555 Metro Place North, Suite 100, Dublin, OH 43017, United States Phone - 614-602-4132 Email: info@healthcareeverything.com For Subscription: www.healthcareeverything.com Insights Success Media and Technology Pvt. Ltd. Survey No.133/134, Brand Square, Office No. 512, Kunjir Chowk, Pimple Saudagar, Pune, Maharashtra 411027. Phone - India: 7410033802, 8956487823 Email: info@healthcareeverything.com For Subscription: www.healthcareeverything.com Follow us on : www.facebook.com/Healthcareeverything/ https://twitter.com/healthcareeverything We are also available on : Copyright © 2023 Insights Success Media and Technology Pvt. Ltd., All rights reserved. The content and images used in this magazine should not be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without prior permission from Insights success. Reprint rights remain solely with Insights Success Media and Technology Pvt. Ltd. Healthcare Everything is powered by Insights Success Media and Technology Pvt. Ltd.
5 Best Healthcare Packaging Companies 2023 Company Featuring Brief Burch Bottle & Packaging, Inc. burchbottle.com Burch Bottle & Packaging has been providing the highest quality packaging options with friendly and professional service. George Ide Owner Anci Petersson Sales and Marketing Manager Nolato develops and manufactures both customer-specific and standard products in polymer materials for a wide range of sectors. Nolato nolato.com Peoria Production Solutions Inc.'s reputation for reliability and responsiveness is known from Fortune 500 manufacturers to leading makers of consumer and industrial products. Peoria Production Solutions Inc. peoriapros.com Dan LaTurno CEO and President Scapa Healthcare is the trusted strategic partner of choice for the world’s leading companies in advanced wound care, consumer wellness, and medical device fixation. Lionel Bonte President of Mativ Healthcare Business Unit. Scapa Healthcare scapahealthcare.com Teampac Oy is a globally operating Finnish contract manufacturer of healthcare, cosmetic, and hygiene products. Teampac Oy teampac.fi Jyri Temonen CEO
eoria roduction Solutions Inc. Delivering High-Quality Service for Packaging, Assembly, Sewing and More
Y R O T S R E V Dan LaTurno Chief Executive Ofcer and President O C For products that require safety and sterility, PPS utilizes the space that is designated as an FDA-certified clean room. For those that do not have such requirements, appropriate PPE like hair nets, gloves, and the like are used.
A individuals with all types of disabilities. Today, the mission of Peoria Production Solutions is to be the premier employer of individuals with disabilities. conventional business idea suggests that profit is the bottom line when attaining success in a business. But it could be far from the truth. Companies with long-term successes spend less time worrying about this bottom line. They are instead a result of hiring and retaining great employees. Journey So Far PPS has been supplying weight-transfer or Gait belts to the medical industry for 40+ years. The company sells these on its website ( www.gaitbelt.com Gait belts are in the top 100 home medical devices on Amazon and climbing. Within the past ten years, it discovered PT and OT nurses wanted to utilize the same belt across several patients and needed a material that could be sanitized. This led to PPS offering the Gait Belts in 2 different materials: cotton and vinyl. When the geriatric population began expanding, the demand for larger belts was expected of PPS, and again the research and design committee decided to offer a 72" belt in addition to the original 60" belt. Peoria Production Solutions Inc. (PPS), a non-profit contract packaging company, has attained its competitive name in the market for putting its employees first. It runs on the business model of providing gainful employment to people with disabilities so that they can thrive in the workplace and find their strength by providing customized packaging and contract-filling services. ) as well as on Amazon. PPS Such a unique approach to business has enabled the company to help its customers succeed by providing the most cost-efficient and high-quality contract packaging services that involve packing, packaging, repackaging, bag filling, stretch wrapping, and palletizing OEM and private label products, all ranged up to customer's total satisfaction. In addition, its modern facility is designed for an efficient and controlled flow of materials for large-volume jobs, with 15 shipping and receiving docks, computerized inventory and fully integrated warehousing services. During COVID, PPS developed a relationship with OSF Healthcare, a local healthcare organization with over 15 hospitals in the Midwest. By making 3-ply masks as well as filling spray bottles with a disinfectant, Oxifir, PPS and OSF expanded their partnership past the gait belts. Currently, PPS produces 33,000 3-ply masks daily. Under the leadership of Dan LaTurno, the President & Chief Executive Officer of PPS, the company is known to be a leader among product packaging companies with specialized equipment and tooling for increased automation in packaging, counting, bagging, labeling and more. With its ability to facilitate the customer's packaging needs quicker and for expense than other control packaging companies, the company becomes worthy of the title '5 Best Healthcare Packaging Companies 2023.' Today, PPS continues to serve the healthcare industry by partnering with local healthcare organizations' innovation departments. Currently, there are more projects with pending patents and assemblies being designed by a collaborative effort of several area Healthcare organizations and PPS. Dan, the President & CEO enjoys developing and executing the strategy of a business. He says, "This is my second stint in this role, but my first in the not-for-profit space. This role is very gratifying, especially at PPS, where we can provide a safe and respectful work environment for so many individuals with a disability who might otherwise not be employed or if employed, work where they stand out. At PPS, those employees blend into the fabric of what PPS does." Let's dive in and learn about the company's operations that make it successful in delivering high-quality service for packaging, assembly, sewing, and more. History in Brief In 1941, Dr. Maxim Pollock noticed that after curing patients of Tuberculosis, these patients were being discriminated against in the workplace for fear of the transmissibility of the disease. So, he opened a business where he would bring in work and employ these affected individuals. They would sew safety items like gloves, aprons, and caps for welders at Caterpillar. He named it, Peoria Production Shop (PPS). In 1951, he incorporated PPS as a non-profit and opened up employment to "What I enjoy most about my role as President/CEO is when we land a continual piece of business that will employ our individuals with disabilities day in and day out. In 3+ years, PPS has doubled our employment for a population who experiences 60%+ unemployment, typically. Finding a reliable workforce is NOT an issue we struggle with, currently," he continues.
Dan's dedication to the mission is inspiring to the entire team at PPS. He has established an all- inclusive culture at both facilities. Each month PPS hosts perfect attendance luncheons and over 50% of the company is eligible to attend. This consistency of a workforce leads to incredible quality and consistency of the finished goods produced by PPS. Packaging Products PPS provides Packaging, Kitting, Assembly, Sewing, Bottle filling, Bottle labeling, Shrink wrapping, bag filling, and fulfillment services for various industries above and beyond the healthcare industry. Gait belts, 3-Ply masks, Surgical (tie-band) masks, N-95 masks, Catheter Training devices for nursing students, Medical monitor device stands, and What I enjoy most about my role as President/CEO is when we land a continual piece of business that will employ our individuals with disabilities day in and day out. In 3+ years, PPS has doubled our employment for a population who experiences 60%+ unemployment, typically. Finding a reliable workforce is NOT an issue we struggle with, currently.
Feeder bottle assembly are some of the packaging products that PPS has to offer. It also involves Medical kits such as First Aid kits, COVID-19 diagnostic kits, telemedicine kits, home health kits, and breast pump kits. Ensuring Safety and Sterility For products that require safety and sterility, PPS utilizes the space that is designated as an FDA-certified clean room. For those that do not have such requirements, appropriate PPE like hair nets, gloves, and the like are used. Quality is a top priority for PPS. Several times, PPS has earned Gold level standards from Fortune 100 companies and a 100% performance score from their manufacturers. The quality department of PPS boasts about having less than 5 errors per 10,000 transactions. “ From Initial Samples to Final Delivery Once the company receives samples or drawings of the intended product, it performs a time study to estimate the labor cost of the process. That labor cost goes into a "scorecard" that captures all relevant costs like administrative time, receiving time, packaging material cost and etc. All the numbers are calculated into a per-unit price. This price is relayed to the customer, who then issues a PO to the company, and the job gets inserted into the production schedule. Once raw materials enter the facility, they are immediately checked for any possible damage during shipment, beginning with the box's exterior. A rigorous inspection is completed and meticulously counted to ensure the client received the amount of product they ordered in the expected condition. Once all materials are received and pass inspection, the line is set up and the employees are trained. All employees have job coaches, work instructions in picture format, and receive several training sessions. Once the initial 5 products are created, the quality department inspects the finished good and sends these samples to the client for approval. If anything needs to be changed, the process begins again. If the samples are approved by the client, the line proceeds. PPS has been more focused on minimizing its carbon footprint. So, we have pushed toward more use of sustainable and Eco-friendly packaging materials. As a result, we have been able to recycle more than two million pounds of material since 2018. After many product runs, its Continuous Improvement team tracks the time it takes to make the finished good and suggests any room for improvement. All finished
goods are 100% inspected. Daily reports are provided to the client if requested. Clients can be as involved in the entire process or manage at a high level, PPS customer service team adapts to every client's needs and provides top-notch service to all. customer deadlines and promise dates regularly," highlights Dan. Overcoming Challenges Reflecting on the challenges when looking at PPS, Dan highlights, "I believe there remains entirely too much focus on unit cost, thus leading companies to buy from China. If these buyers would look at the 'Total-Landed Cost' of buying overseas, where you would consider factors like freight, time in transit, quality of the item, and the like, US-based companies would fare much better against their overseas competitors." "As we produce, the customer is kept apprised of the status and once complete, a final count is provided to the customer, who then arranges for pick-up and delivery to their facility," says Dan. Minimizing Carbon Footprint In recent times, PPS has been more focused on minimizing its carbon footprint. So, it has pushed toward more use of sustainable and Eco-friendly packaging materials. As a result, it has been able to recycle more than 2 million pounds of material since 2018. "Our telemedicine kits can assist with remote patient monitoring for patients with chronic conditions which is extremely helpful when there is a surge of highly infectious diseases so the patient can avoid contracting by receiving care remotely," adds Dan. He continues, "The diagnostic kits and help kits can also decrease hospital stays and visits when hospitals are already overcrowded and help to provide care to patients within the comfort of their own home." Seeking a Competitive Edge PPS differentiates itself by competition in many ways. The company is a 501© 3 non-profit entity. That allows it to focus on employment and job creation rather than simply the profit of a piece of work. PPS' mission is to be the premier employer of individuals with a disability. With this mission, PPS hopes to start an inclusively packaged mission that is an all-inclusive company at a time when diversity is a significant topic. The population of individuals with disabilities has an unemployment rate of greater than 60%, according to Source America. This means that the supply of capable workers is out there, just awaiting an opportunity to be employed. "Also, this population of workers is very loyal and comes to work every day. Lastly, they are very loyal and do not job- hop for more pay elsewhere. Roughly, 60% of our 300+ employees fall into this category so that PPS can meet
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5 Best Healthcare Packaging Companies 2023 NOLATO STRIVES TO BE A TOP CHOICE FOR CUSTOMERS SEEKING SUSTAINABLE DESIGN AND PRODUCTION SOLUTIONS, EMPHASIZING THE CIRCULAR ECONOMY.
Nolato Innovative Packaging Solutions for Pharmaceuticals and Dietary Supplements I products. Medical technologies meet the evolving needs of healthcare to improve patient outcomes and quality of life. These adoption of digital health technologies is rapidly increasing, driving innovation and growth in the medical technology sector. n the robust field of healthcare, technology plays a significant role in advanced packaging to ensure the delivery of safe, effective, and reliable healthcare Nolato offers comprehensive customer services, covering the entire value chain, including development and high- volume production, and entered the medical device component manufacturing market in 1957. How did you get started in the healthcare packaging industry? Nolato’s Medical Solutions business area specializes in developing and manufacturing complex product systems, components, and advanced packaging solutions for medical technology, pharmaceuticals, and dietary supplements. With this innovative approach, Nolato contributes to make the delivery of all medications safer and easier for patients. The team here has a long experience in developing and manufacturing primary plastic pharmaceutical packaging, providing flexible global customer logistics. With a diverse range of experience across industries, Nolato provides a unique perspective to each client relationship. Nolato creates customer-specific products and solutions based on individual needs and requirements by leveraging advanced technologies, sustainable solutions, and cost- effective manufacturing. From concept development to high-volume production, Nolato supports its customers in the medical technology and pharmaceutical sectors, offering services from idea inception to validation, quality assurance, and full-scale production. In its reply, we at Healthcare Everything interviewed the team members of Nolato to know the diverse range of devices used to address the unique needs of patients. Join us in this journey, as below are the highlights of the interview: Can you tell us about the history and mission of your company? Nolato has two primary packaging manufacturing sites, Nolato Cerbo in Sweden and Nolato Jaycare in the UK, both with a rich history in the industry and offering custom and standard packaging solutions. Nolato (acronym for Nordiska Latexfabriken i Torekov) was founded in 1938 in Torekov, Sweden. Since 1984, it has been listed on the Stockholm Nasdaq and has grown both organically and through acquisitions to become a global conglomerate. What types of healthcare products does the company typically package? What kinds of services does the company offer? Although headquartered in Torekov, Nolato now operates predominantly outside of Sweden. With 6,700 employees, the company spans three continents and operates in 13 countries. Nolato specializes in designing and producing polymer products and systems, leveraging its extensive technical expertise. With our long experience in developing and manufacturing primary plastic pharmaceutical packaging, we offer a wide range of standard products, development of design and moulds for customized packaging, clean room production in accordance with GMP, drug master files for product registration, high level technical documentation as well as international technical process support and flexible global customer logistics. It strives to be a top choice for customers seeking sustainable design and production solutions, emphasizing the circular economy. July 2023 19|www.healthcareeverything.com
Our product ranges, suitable for the pharmaceutical industry are developed to meet the widely divergent requirements of the industry in terms of product performance, shapes and sizes. Through innovative research, development and close cooperation with our customers and external partners, Nolato contributes to making the delivery of all medications safer and easier for patients. Nolato Pharma packaging offers a full range of primary plastic packaging for both prescription and over-the-counter medicines, covering mainly solids, creams,and customized solutions for ophthalmic and crimp bottles. the FDA. Unique products can also comply with the requirements of ISO 13485 and CE, UN, Kitemark and NF. With rigorous in-line quality control, packaging is checked during the production process using various technologies, such as in-line camera inspection and leakage test systems that can validate both containers and caps for deviations. With a computerized and automated system, we are able to detect and eliminate practically all defects e.g. black spots and deviations in wall thickness. Other important parameters, such as opening force, axial strength and dimensions, are also checked continuously during production. How does the company ensure the safety and cleanness of packaging materials? Can you walk us through the company’s production process, from initial design to final delivery? The ongoing investment in new technology and the continuous focus on Lean development at our production sites mean that we are constantly improving both our services and our manufacturing processes. Knowing the extensive requirements of our customers we focus on providing a high level of compliance and documentation with our products. Understanding and meeting customers’ packaging needs is vital to our success. We prioritize functional designs that meet safety requirements and enable seamless handling on filling lines. By managing the entire process in-house—from design and development to manufacturing and logistics—we maintain control and ensure quality and reliability at every stage. Our dedicated tool shops and skilled staff enable us to build, adapt, and refurbish tools quickly for high production quality and delivery reliability. We ensure safety and sterility through thorough internal processes covering production, testing, storing, and shipping. It is our policy that all the products and services from us must comply with the highest standards and protocols, which in practice means always delivering the right quality, in the right quantity, at the right time. We achieve this through our employees′ professionalism and training, our quality control systems and by our on-going investments in the latest technologies. We also place strict demands on our suppliers regarding sustainability, quality, hygiene and secure deliveries. We provide comprehensive secondary operations such as printing, labeling, assembly, and optimized packaging, along with logistics support and irradiation management. With a well-established project structure and experienced staff, we collaborate closely with customers to develop and deliver optimal packaging solutions efficiently. Our highly automated production of injection blow moulded and injection moulded plastic products conforms to strict hygiene requirements (ISO class 8 in general) to prevent product contamination. In the event of higher requirements, such as the manufacture of products for sterile use, we can manufacture products in ISO class 7 cleanrooms. From idea to validated, high-volume production. For Nolato, the cornerstones of the development phase include: • • • • • • • • 3D prototyping Tool simulation Lean project management Assembly design Risk analyses Research planning Tool procurement Process validation We employ Good Manufacturing Practice (GMP) when producing packaging for pharmaceuticals, ophthalmic and VMS (Vitamin and Mineral Supplements). This includes full batch documentation whereby traceability of products and raw materials is part of our standard procedures. Batch documentation is retained for at least six years, and a wide of our products are listed in a type III Drug Master File with July 2023 20|www.healthcareeverything.com
We are fully equipped to take over existing designs and tools and integrate them into our production. Being a part of the Nolato Group means that we are always close to a source of extensive technical know-how in a wide range of interrelated business areas. Together with our in-depth knowledge of various plastic moulding techniques, the group’s resources allow for secure, validated high-volume production. Can you speak of any recent innovations or developments in your company’s packaging materials or technology? Nolato’s commitment to sustainable development has its origins in fundamental work within health and safety and the environment. In the 1990s, Nolato was quick to introduce certified environmental management systems (ISO 14001) at its production plants. In the 2000s, work was developed and intensified in several areas to include a clearer strategy and long-term sustainable development targets. This included sustainability work linked to the 10 principles of the UN Global Compact and the UN Sustainable Development Goals. We generate environmental and business benefits by developing innovative own and customer products with a smaller carbon footprint and/or contribute to a circular economy. Security and Global Presence With modern production units in Sweden and the UK, backed by the Nolato Group's global operations, we offer product safety, expertise, geographical coverage, and backup sites for enhanced security. Delivery Reliability Our hallmark is short delivery times and maximum reliability, providing reassurance to our customers. Our customer service team is committed to delivering excellent service. Nolato offers a full range of caps and bottles based on bio- material (sugarcane) as well as mass-balanced options, supporting a reduction of CO2 emission by around 90% of the raw-material part of the product. The Nolato sites are only using 100% renewable energy in the production of its bottles and caps, ensuring an additional positive impact of the CO2 emission. Customer Satisfaction We value partnerships with our customers, working closely to develop user-friendly, cost-effective, sustainable, and safe packaging solutions. We focus on meeting customer requirements and expectations regarding quality, quantity, and timeliness. How does your company differentiate itself from other healthcare packaging companies in the market? Why Choose Nolato Pharma Packaging Wide Product Range and Expertise: Our extensive product range, experience, and expertise make us the top choice for primary packaging solutions. What do you see as the biggest challenges facing the healthcare packaging industry today? Current packaging challenged by sustainable targets – pushing for changes in material, facility lay-out, etc. to meet Net 0 targets of the market. Commitment to Sustainability Nolato is dedicated to sustainable development, adhering to international guidelines and standards. We are a signatory to the UN Global Compact and committed to the 1.5-degree target for zero emissions by 2050. Timely supply Low level of interest of innovative solutions for bottles and caps – focus on running in current available machine lines. July 2023 21|www.healthcareeverything.com
What would be your advice to budding entrepreneurs and enthusiasts who desire to venture into the industry? Ensure you have the correct technical abilities to support the high requirements. Stable production equipment, machines, etc as well as a high level of quality understanding of the industry. Please share any client testimonial or award that highlights your company’s position in the market. Ecovadis - For the second time in a row Nolato Cerbo has been rated Gold under the criteria of EcoVadis’ system for assessing companies’ sustainability efforts. Nolato Cerbo received even more points than last time, placing it in the top two percent of the best companies globally. The company gained among the best result of any company in the plastics sector. EcoVadis’ assessment is based on management system indicators and criteria on the environment, working conditions, human rights, ethics and sustainable purchasing. EcoVadis is an internationally recognized organization working with sustainability and has developed an assessment methodology that’s used by approximately 65,000 companies worldwide. The methodology is based on international principles and standards, including the UN Global Compact and the ISO 26000 social responsibility standard. July 2023 22|www.healthcareeverything.com
Meetingthe Challenges of Pharmaceutical Packaging Packaging Packaging July 2023 24|www.healthcareeverything.com
Effective Strategies T he realm of pharmaceutical packaging is coping with a ton of challenges in this ever-changing landscape of the healthcare sector. Previously packaging was a basic process used to conveniently transfer goods from one place to another. The masses are well aware of the necessity of packaging and the consequences of ill packaging. Customers look out for safe and reliable medication delivery, and with the increase in demand for safe delivery, the complexity of packaging requirements escalates. In this article, let’s delve into the challenges confronting pharmaceutical packaging and explore effective strategies to address them. Evolutions and Challenges: - Authenticity of medication can’t be compromised. Inefficient packaging leads to chemical alteration in medication that can be lethal, that’s why pharmaceutical packaging plays a vital role in maintaining the safety, efficiency, and integrity of the medications. It is a crucial element of the healthcare process July 2023 25|www.healthcareeverything.com
as it serves as the closing defense line between the medication and the patient. Regulatory authorities continually update and tighten packaging regulations to safeguard patient safety. Compliance with these evolving standards is a perpetual challenge. To maintain a patient- centric healthcare landscape it’s crucial to screen all vital changes that could enhance the standards of healthcare facilities. Packaging must not only protect the product but also enhance the patient's experience, including ease of use and information accessibility. The rise in counterfeit drugs poses a significant threat. Pharmaceutical packaging must incorporate features to combat counterfeiting and ensure the genuineness of medications. With a wave of environmental awareness, pharmaceutical companies face pressure to adopt sustainable packaging practices that reduce waste and promote eco-friendly materials. recalls from customers or quality issues. Effective pharmaceutical packaging requires collaboration among all stakeholders, including pharmaceutical companies, packaging suppliers, regulatory bodies, and healthcare providers. Communication and information sharing are vital for success. Adopting sustainable packaging practices is not only environmentally responsible but can also be cost- effective in the long run. Recycling programs, reduced material waste, and eco-friendly packaging designs align with both regulatory and societal expectations. Perpetual training and education programs for packaging professionals ensure that they are well-informed about the latest regulations, technologies, and best practices. This fosters a culture of compliance and innovation within organizations. The pharmaceutical packaging industry must remain agile and adaptable to meet emerging challenges. Embracing innovation and staying ahead of the curve in terms of new packaging technologies and trends is essential. Strategies to Tackle Challenges: - To meet the challenges head-on, the pharmaceutical industry will have to employ several effective strategies. They need to follow an organized and holistic approach. It's crucial to select the packaging materials carefully. Consideration should be given to factors like product compatibility, protection against external influences, and environmental impact. Innovations such as recyclable and biodegradable materials can help align packaging practices with sustainability goals. The integration of smart packaging technologies, like RFID tags and QR codes, can aid in tracking and verifying product authenticity. Patients can use their smartphones to confirm the legitimacy of their medications, enhancing safety. Packaging design should prioritize the end-user, the patient. Easy-to-open containers, clear labeling, and accessible dosage information can improve patient compliance and medication adherence. The design should ensure child safety and still be easy to use for adults. Considering child safety is cardinal. Quality control is a must. Rigorous quality control measures and testing protocols are essential to ensure packaging meets regulatory standards and product specifications. This includes testing for seal integrity and resistance to environmental factors. This maintains the integrity of the medication. Conclusion: Meeting the challenges of pharmaceutical packaging in today's healthcare sector requires a multifaceted approach that combines regulatory compliance, patient-centric design, technological advancements, and sustainability efforts. Though it seems a small amendment, but highly impacts the quality of healthcare products or medications. As the pharmaceutical industry continues to evolve, so must its approach to packaging. By adopting effective strategies that prioritize patient safety, product integrity, and environmental responsibility, pharmaceutical companies can navigate the complex packaging landscape with confidence. Collaboration across the supply chain, continuous education, and a commitment to innovation are the cornerstones of success in ensuring that pharmaceutical packaging meets the evolving demands of the modern healthcare ecosystem. In doing so, we can continue to provide patients with safe and reliable access to the medications they need while promoting sustainability and patient-centric care. Implementing trackable systems within the supply chain can enhance transparency and enhance response during - Pooja Shah July 2023 26|www.healthcareeverything.com
5 Best Healthcare Packaging Companies 2023 Scapa Healthcare Innova?ons in Skin-Friendly Fixa?on and Topical Solu?ons I patient outcomes. Skin-friendly fixation solutions have revolutionized the medical industry, offering improved patient comfort and convenience. With an increasing focus on medical wearable devices that are attached to the skin, Scapa Healthcare has come up with a full range of skin contact multi-layer medical device converting services for specialty adhesives and materials. n recent years, the field of wound care has witnessed remarkable advancements, with a focus on skin- friendly solutions that enhance healing and improve materials. Our integrated services give customers a competitive edge in the marketplace. From concept to market delivery, we offer end-to-end development and production services and distribute products for our customers worldwide through sites in the US and UK. How did you get started in the healthcare packaging industry? Scapa Healthcare initially started in the healthcare packaging industry through acquisitions. Our acquisition strategy transformed our business from being a raw material supplier to becoming a full turn-key strategic outsourcing partner for our customers. Each acquisition enhanced our value proposition with unique technologies and packaging capabilities. All our facilities now provide design, development, manufacturing, and packaging services for medical devices and consumer healthcare companies. The team is led by Lionel Bonte: President, Healthcare and Wellness at Scapa, where everyone works to provide design, development, manufacturing, and packaging services for medical devices and consumer healthcare companies. Scapa makes this possible by collaborating with healthcare market leaders to develop and manufacture innovative skin- friendly medical device fixation to improve people's lives. What types of healthcare products does the company typically package? What kinds of services does the company offer? As a provider of this ground-breaking technology, we at Healthcare Everything are curious to know the journey and motivation that led to the formation of Scapa Healthcare. Scapa Healthcare offers turn-key packaging solutions for diverse medical markets, from hospital devices to retail- grade medical products. We specialize in skin-contact technologies like advanced wound dressings, ostomy fixation, and diagnostic and monitoring wearable components. In the healthcare consumer sector, we manufacture and package bandages, foot care and skin care treatments, sleep aids, and dental accessories. Below are the highlights of the interview: Can you tell us about the history and mission of your company? Scapa Healthcare is a strategic medical device contract developer and manufacturer for leading medtech and healthcare consumer companies worldwide. We collaborate with healthcare market leaders to develop and manufacture innovative skin-friendly medical device fixation and skin care topical solutions that enhance the quality of people's lives. Following a 2021 acquisition by SWM International, Scapa Healthcare became the Healthcare and Wellness Business Unit for Mativ, a global leader in specialty Our packaging offering meets diverse medical needs. In North America, we offer advanced manufacturing paired with turn-key packaging like pouching, cartons, aerosol handling, and kit assembly. In the UK, we produce medicated/non-medicated products and biocide disinfectants, and the Gargrave, UK site also provides Gamma irradiation services. Our packaging solutions adapt to client needs, ensuring efficient solutions. July 2023 28|www.healthcareeverything.com
Our acquisi?on strategy transformed our business from being a raw material supplier to becoming a full turn-key strategic outsource partner for our customers. Lionel Bonte President, Healthcare and Wellness Business Unit Scapa Healthcare, a Ma?v Brand How does the company ensure the safety and sterility of packaging materials? Scapa Healthcare strictly adheres to industry standards, including GMP (Good Manufacturing Practices), ensuring packaging safety. Our products are made and packaged in ISO-clean rooms or controlled work areas. Our worldwide sites are FDA Registered for Medical Device Manufacturing, holding ISO 9001 and 13485 certifications. Our Knoxville, TN, site has FDA Drug Establishment Registration, while Gargrave, UK, is ISO 11137 accredited for contract irradiation services, among others. Can you walk us through the company's production process, from initial design to final delivery? We work with customers from product concept to all the way to commercialization. We have the ability to design the product for them or work with their design. We support the customer with prototypes and testing requirements, and once the design is approved, the operations and supply chain teams start working on sourcing materials and validating the products. Our customers can benefit from our vertically integrated supply chain throughout the process, including packaging. Our packaging experts Photo by Yvan Desousa. July 2023 29|www.healthcareeverything.com
work with our customers to optimize materials, product and artwork design, and manufacturing processes while meeting end-user requirements. Some unique solutions include fully integrated adhesive formulations, converting and assembly, liquid, and powder filling, and in-house Gamma sterilization. How does the company stay up-to-date on the latest industry regulations and standards? What do you see as the biggest challenges facing the healthcare packaging industry today? As a medical device contract development and manufacturer, our regulatory team collaborates closely with regulatory agencies and industry organizations to ensure we are up-to-date on the latest industry regulations and standards. All our sites hold medical device certifications, and our manufacturing process and packaging services follow the highest standards. We also actively seek customers' feedback and engage in open dialogues to gain valuable insights into their specific compliance needs. One challenge facing the healthcare packaging industry is the constantly changing regulatory environment, from UDI (unique device identification) labeling to new MDRs (medical device regulations). Regulatory changes often impact product packaging and labeling. Our in-house regulatory team works closely with customers to streamline the process to meet evolving packaging requirements. What would be your advice to budding entrepreneurs and enthusiasts who desire to venture into the industry? Can you speak of any recent innovations or developments in your company's packaging materials or technology? Be clear about the unmet market needs your company can address and be flexible, as customers will most likely need a level of customization. Your expertise and advice through the process is critically important. Scapa Healthcare has the ability to work with technically challenging designs and requirements due to our comprehensive set of capabilities. Our services accommodate anything from retail packaging solutions to rapid liquid bottle filling for disinfectant solutions. We offer high-speed and customized processes for medium to high- volume packaging needs and accommodate different packaging requirements, sizes, and volumes. Please share any client testimonial or award that highlights your company's position in the market. Here are some examples of customers who have been able to help recently: A top first-aid dressing provider faced supply chain and quality issues with its manufacturer. Scapa Healthcare developed an efficient conversion process, swiftly resolving the problems within months. How does your company differentiate itself from other healthcare packaging companies in the market? Our turn-key solution offering is a key differentiating factor for Scapa Healthcare. We offer services beyond packaging; we help the customers throughout the entire process. Our highly qualified technical experts and state-of-the-art global footprint enable us to offer customers the whole spectrum of development and production services from inception through to market delivery, with the packaging being a vital part of that overall optimized process. We delivered a turn-key solution for a skincare leader, launching a medical-grade hydrocolloid product for the US and global retail markets in record time. A prominent pregnancy product maker needed a new hydrogel-based dressing, seeking end-to-end support. Scapa promptly turned discussions into a retail-ready product, meeting its launch deadline. July 2023 30|www.healthcareeverything.com
Embracing Technology Smart Packaging Solutions for the Healthcare Industry I industries grow and show some incredible advancements every year. However, the packaging sector of critical healthcare products remained unnoticed for a while. Presently smart packaging solutions provide a wide range of benefits that extend beyond traditional packaging and hence it’s a game changer. It not only provides better customer experience but also ensures the safety and security of the healthcare products. n the present era, innovation and creativity are flourishing and spreading wings in the healthcare sector. The medical, diagnostic, and pharmaceutical healthcare industry that goes beyond the role of mere containment and protection. It is a fusion of technologies and features designed to ensure the product’s safety, efficacy, and user experience. In the healthcare context, smart packaging solutions aim to improve patient outcomes, streamline operations, and ensure compliance with regulatory requirements. Understanding Technical Advancements: - One of the key elements of smart packaging is the integration of sensors and RFID (Radio-Frequency Identification) tags. These tiny miniatures monitor a product’s conditions, tracking factors such as temperature, humidity, and exposure to light. For pharmaceuticals, this ensures that medications remain within their specified storage conditions, safeguarding their potency. NFC (Near-Field Communication) technology seamlessly connects smartphones or other devices with the packaging making In this article, let’s explore the concept of smart packaging in the healthcare industry, the technology behind it, and the numerous advantages it brings. Smart Packaging in Healthcare: - Smart packaging is an innovative invention integrated effectively with the July 2023 32|www.healthcareeverything.com
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communication easy. Patients can access information about their medications, and dosage instructions, and even set reminders for taking their medication. This promotes medication adherence and patient engagement, particularly for chronic conditions. The customer experience is enhanced by this. Smart packaging has tamper-evident seals or indicators. These features help ensure that the product has not been tampered with or compromised during transportation or storage, crucial for maintaining the integrity of pharmaceuticals and medical devices. The data collected through sensors and RFID tags can be analyzed to provide valuable insights. This data can help manufacturers optimize their supply chain, monitor product quality, and even predict potential issues before they become critical. AR can be integrated into the packaging to provide users with interactive experiences. Patients can use their smartphones to scan the packaging and access detailed information about the product, including usage instructions and potential side effects. features provide patients with on-demand information about their medications. This empowers patients to make informed decisions and better manage their health conditions. Smart packaging can be designed to be eco- friendly. This includes using recyclable materials and reducing waste through better inventory control. Hurdles and Barriers: - While smart packaging offers holistic advantages, there are also challenges and considerations that the healthcare industry must address. Health care should be affordable so that it can be accessible to all. Implementing smart packaging can be expensive, which may lead to higher product costs. However, the potential savings from improved adherence, reduced waste, and efficient supply chain management can offset these expenses. As smart packaging collects sensitive data, ensuring the security and privacy of this information is important. Healthcare is a highly regulated industry, and smart packaging solutions must comply with various regulations, including FDA requirements for pharmaceuticals. Navigating these regulatory hurdles can be complex. The success of smart packaging solutions relies on user adoption. Patients and healthcare professionals must be educated about these technologies and their benefits to encourage widespread adoption. Advantages of Smart Packaging: - Its convenient to utilize technology after having a grasp on it, there are tangible benefits of smart packaging solutions in the healthcare industry. In their hectic schedule, patients mostly forget to take medicines, which leaves the dose incomplete, Smart packaging solutions help maintain track of medication regimens and alerts by sending reminders to patients' devices, ensuring they take their medications as prescribed. Smart packaging continuously monitors and reports on environmental conditions. Enhanced product safety is particularly crucial for temperature-sensitive medications and vaccines. Early detection of unfavorable conditions can prevent the distribution of compromised products, safeguarding patient safety. The data analytics capabilities of smart packaging enable manufacturers to track products throughout the supply chain accurately. This leads to better inventory management, reduced waste, and faster response times in case of recalls. With RFID tags and tamper-evident features, smart packaging helps combat the growing issue of counterfeit drugs. Patients can verify the authenticity of their medications, ensuring they receive genuine, high-quality products. The augmented reality Conclusion Smart packaging solutions are revolutionizing the healthcare industry by harnessing technology to improve patient outcomes, ensure product safety, and streamline operations. From sensors and RFID tags to augmented reality and data analytics, these innovations are reshaping the way we think about packaging in healthcare. While challenges exist, the potential benefits in terms of patient health, cost savings, and environmental impact make smart packaging a promising avenue for the industry. As technology continues to advance, we can expect even more innovative solutions to emerge, further transforming healthcare packaging for the better. Embracing these changes is a crucial step towards a healthier, more efficient healthcare system. - Pooja Shah July 2023 34|www.healthcareeverything.com
Jyri Temonen CEO Teampac Oy July 2023 36|www.healthcareeverything.com
Teampac Oy Leveraging Contract Manufacturing for Medical Devices, , T he power of technology is at its peak, with dynamic systems at the helm of every industry. In this race, contract manufacturing has emerged as a powerful strategy for companies to accelerate their development processes. Today contract manufacturers play a crucial role in packaging medical products and healthcare. , , Teampac can handle the produc?on process from the idea to the finished product- whether it is a completely new product or an update of an exis?ng product. Embracing the power of contract manufacturing, Teampac Oy empowers healthcare, cosmetics, and hygiene businesses to drive innovation, optimize production processes, and efficiently bring high-quality products to market. The team at Teampac ensures that products meet industry guidelines and undergo all rigorous quality control checks. We at Healthcare Everything admire Teampac and how it meets consumers’ evolving needs worldwide. Thus, we interviewed Jyri Temonen, the company’s CEO, to know what motivated them to begin the company with challenges and achievements. mainly in Finland but ran some projects in Sweden, Russia and Baltic countries. I have worked in management positions in last over 20 years. When I was offered to join Teampac, a family-owned innovative growth company, I took the challenge and have enjoyed working with a very committed and motivated organization. Here are the highlights of the interview: What types of healthcare products does the company typically package? What kinds of services does the company offer? Can you tell us about the history and mission of your company? Teampac Oy is a more than 50 years old company. Teampac is a Finnish healthcare contract manufacturer operating in international markets; over 70% of production is exported directly to 19 countries and we can say that products produced by Teampac are used on all continents as our global customers distribute products through their distribution channels. Our mission is to be the leading HC contract manufacturer in North Europe. The goal is tough, but at the same time, we know we are heading in the right direction. How did you get started in the healthcare packaging industry? We manufacture a wide range of products for healthcare needs. E.g., disinfectants, surface cleaning, and skin cleaning starting from patient wipes, adhesive remover, stoma, and wound cleaning products. We manufacture wet wipes, both single-packed and multipack (flow packs). We also do a scale of liquids and emulsions to tubes and bottles, like lotions, intimate gels, ultrasound gels etc. How does the company ensure the safety and sterility of packaging materials? We are following very strict procedures in our production. Teampac is a very quality-orientated company. We have ISO 9001, ISO 13485, and ISO 22716 certifications. In 2023, we also got ISO 14001. Our production facilities are I have a long history in the hygiene and healthcare sector in different sales and management roles. I have been working July 2023 37|www.healthcareeverything.com
heavily controlled, we control air humidity, have hepa filtered air in production areas and certain machines are separated if higher safety and sterility are needed. We also control daily water used in production and filtered fresh water. Can you walk us through the company’s production process, from initial design to final delivery? Teampac can handle the production process from the idea to the finished product- whether it is a completely new product or an update of an existing product. The production of existing products can also be transferred to us and we can handle the process of moving production with the customer and do all needed documentation and validations if needed. How does the company stay up-to-date on the latest industry regulations and standards? Our regulatory people continuously discuss with our network, customers and authority people and do continuous follow-ups to keep us on the front line in this sector. Can you speak of any recent innovations or developments in your company’s packaging materials or technology? There is a big demand for more environmentally friendly packaging concepts in the market, like mono laminates, recyclable materials etc. Teampac is on the front line with our suppliers to help customers find those from the market. We are on our way to more environmentally friendly materials, but we can´t say that journey is done yet; much to do in that sector. environmental issues is getting higher; for example, Teampac has invested in solar power and ground heating systems to lower our emissions, which impacts all of us. What would be your advice to budding entrepreneurs and enthusiasts who desire to venture into the industry? How does your company differentiate itself from other healthcare packaging companies in the market? The HC area is an interesting sector where customer relationships are normally long, but the threshold to enter the sector is very difficult due to large initial investments in technology and expert organization. It´s also good to keep in mind that product development is long-term and time- consuming. Teampac is not the only packing company. We do have our own R&D organization which can help customers in developing the process from idea to ready product. Teampac can also be the legal manufacturer if the customer wants help. Our production is very scalable, so we can produce from low volume to high volumes based on the customer needs. Please share any client testimonial or award that highlights your company’s position in the market. We do not share our customer names publicly but as said before we do co-operate with several global healthcare companies. Our latest NPS survey gave us very good results the NPS was 82, which is probably the best testimonial we can get, thanks to our organization and customers. What do you see as the biggest challenges facing the healthcare packaging industry today? In the future, regulation in the healthcare sector is getting heavier, and demands also increase, and pressure for July 2023 38|www.healthcareeverything.com
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