What Keeps Your Gears Grinding? 5 Gearbox Maintenance Tips

1. What Keeps Your Gears Grinding? 5+ Gearbox Maintenance Tips

2. The gearbox is a critical part of your industrial machine. When it’s in good shape, your equipment can also perform its functions efficiently. Failure of the gearbox may lead to catastrophic results, including a sharp drop in your company’s production. Besides, the malfunction could result in injuries to personnel operating the machines. • You should take good care of your gearbox to ensure it works well at all times. Due to the sophisticated nature of these machinery components, most people aren’t sure about the maintenance routines they require. How do you keep your gears grinding?

3. Maintain Cleanliness of the Gearbox • The machinery may be operating in places with dirt, dust, and other debris. Such materials accumulate in the gear box and affect the functionality of the breathers. That’s why you need to keep the gearbox clean.

4. The cleaning is to protect the breathers in the gearbox. For example, expert industrial gearbox service providers recommend that you should install fillers in your gearbox. Moreover, you should clean your gearbox regularly and any time you notice dirt inside it. • The machine should also be stored in a clean environment. It helps to reduce the dust the gearbox is exposed to.

5. Regular Gearbox Inspections Are Critical • Your gearbox should be in top shape if you want to get the best out of it. Substantive damage does not happen just when you notice it, in some cases. It could be that small problem you didn’t take note of that becomes serious after a while. Regular inspections are critical to help you identify and deal with a gearbox issue before it spirals out of control. • What are the aspects you should take note of during these regular inspection routines? Check any cases of oil leaks and try to establish the source. A discoloration is also a sign of overheating in your machine. If you aren’t sure about what to do during these inspections, you should seek the assistance of professionals in this area.

6. Assess the Temperature of Your Machine’s Gearbox • As your machine operates, it produces heat. If the gearbox doesn’t have a proper cooling mechanism, it may begin malfunctioning because of the increase in temperature. You should check your gearbox for any signs of overheating and deal with the cause of the problem early. Some causes of overheating include: • Using an inappropriate lubricant • Problems in the cooling system • Hot weather conditions

7. The first sign that your gearbox is overheating is disfiguration of its plastic components. You can also spray water on your gearbox. Fast disappearance of the water is a sign that this component is getting overheated. A good gear box manufacturer can also guide you what to do in case of persistent overheating.

8. Make Gearbox Vibration Analysis a Routine • Listen to your gearbox carefully and take note of the sound it produces. Vibrations are signs that you need assistance from a trusted industrial gearbox service provider. The common causes of the vibrations include misalignment or imbalance in the gearbox. Humming and buzzing sounds could also be signs of damage.

9. Check Any Signs of Damage to the Teeth of the Gearbox • The teeth of the gearbox should be in perfect working condition. If you notice that any are damaged, you should replace them immediately. Failure to do so may spread the damage to other parts of your gearbox. • Your machine works perfectly when the gearbox is in an excellent condition. Maintenance is critical to ensure the machine works as you want it to. Conduct inspections, check temperature, assess the teeth, and ensure the gearbox is always clean. Regular lubrication is also a crucial part of the gearbox maintenance routine.

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