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AC/DC Converter LI120 Series

LI120---- 120W converter offered by Mornsun. It features Cost-effective, standard rail mounting, energy efficient. It offers stability and high<br>noise immunity for industrial control equipment, machinery and other harsh environments of industrial equipment. The converter is small,<br>light weight, compact structure, standard rail (TS35) Installation and save a lot of space for customers.

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AC/DC Converter LI120 Series

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  1. DC/DC Converter PVxx-27BxxR2 Series FEATURES ? Input voltage up to 1000VDC ? 10:1 ultra-wide input voltage range: 100 ~ 1000VDC ? Industrial grade operating temperature: -40℃~70℃ ? 4000VAC high isolation voltage ? High efficiency, Low ripple& noise ? Output over-voltage, short circuit protection (automatic recovery), Input against reverse protection ? Meet CE certification standards ? High reliability, long life, three years warranty New energy isolation converter with Ultra-wide & ultra-high input voltage of 100-1000VDC RoHS PVxx-27BxxR2 series are regulated output DC/DC converters with features of 100-1000VDC ultra-wide and ultra-high voltage input, high efficiency and high reliability. They can be widely used in photovoltaic power generation, high-voltage inverter and so on, which provide stable operating voltage to the equipment and improve the power and the load's safety performance with multiple protection when working under abnormal conditions. Selection Guide Nominal Output Voltage and Current(Vo/Io) 5V/1A 5V/2A 9V/1.11A 24V/0.42A 12V/1.25A 15V/1A 24V/0.625A Efficiency (200VDC, %/Typ.) 72 72 76 80 77 78 80 Max. Capacitive Load(μF) (Full load) 6000 6000 4000 470 2000 1200 470 Certification Model* Output Power 5W 10W 10W 10W 15W 15W 15W PV05-27B05R2 PV10-27B05R2 PV10-27B09R2 PV10-27B24R2 PV15-27B12R2 PV15-27B15R2 PV15-27B24R2 CE Note:*Part No. with suffix of “A2” means chassis mounting, suffix of “A3” means chassis mounting and suffix of “A4” means DIN-Rail mounting (e.g. PV05-27B05R2A2 means chassis mounting; PV05-27B05R2A2 means chassis mounting; PV05-27B05R2A4 means DIN-Rail mounting), chassis mounting and DIN-Rail mounting don’t have CE certification. Input Specifications Item Input Voltage Range Operating Conditions Min. 100 -- -- -- -- -- -- -- -- -- -- -- -- Typ. -- -- -- -- -- -- -- -- -- -- 7 20 30 Max. 1000 38 15 10 75 25 16 120 40 22 -- -- -- Unit VDC 200VDC 600VDC 1000VDC 200VDC 600VDC 1000VDC 200VDC 600VDC 1000VDC 200VDC 600VDC 1000VDC PV05 model PV10 model mA Input Current PV15 model A Inrush Current PV05/ PV10 model PV15 model Necessary, 1A Slow fusing Necessary, 2A Slow fusing Unavaliable External Input Fuse(chassis mounting and DIN-Rail mounting package series include fuse) Hot Plug Page 1 of 7 2015.02.27-A/1 MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation

  2. DC/DC Converter PVxx-27BxxR2 Series Output Specifications Item Operating Conditions Min. Typ. ±1 ±0.5 ±0.5 100 ±0.02 Max. ±2 ±1 ±1 200 -- Unit -- -- -- -- -- Output Voltage Accuracy Line Regulation Load Regulation Ripple & Noise* Temperature Drift Coefficient Short Circuit Protection Over-current Protection % mV %/℃ 20MHz bandwidth (peak-peak value) Continuous, self-recovery ≥110%Io self-recovery PVxx-27B05R2 PVxx-27B09R2 PVxx-27B12R2 PVxx-27B15R2 PVxx-27B24R2 (Feedback-clamp) Voltage limited < 7.5V (Feedback-clamp) Voltage limited < 12V (Feedback-clamp) Voltage limited < 15V (Feedback-clamp) Voltage limited < 19V (Feedback-clamp) Voltage limited < 28V -- -- -- Over-voltage Protection -- 1 % s 0 Min. Load Delay Time Note: * Ripple and noise are measured by “parallel cable” method, please see AC-DC Converter Application Notes for specific operation. 200~1000VDC General Specifications Item Operating Conditions Min. Typ. Max. Unit 4000 -40 -- -- VAC Isolation Voltage Input-output Test time: 1min +70 -- Operating Temperature ℃ -40 +105 -- Storage Temperature Storage Humidity -- -- 95 %RH Wave-soldering 260±5℃; time:5~10s Welding Temperature Manual-welding 360±10℃; time:3~5s -- Switching Frequency -- 75 kHz +50℃ to +70℃ PV10/15-27BxxR2 2 -- -- %/℃ Power Derating MTBF MIL-HDBK-217F@25℃ > 300,000 h Physical Specifications Casing Material Black flame-retardant and heat-resistant plastic (UL94-V0) Horizontal package 70.00*48.00*23.50 mm A2 chassis mounting 96.10*54.00*32.00 mm Dimensions A3 chassis mounting 99.00*54.00*32.00 mm A4 DIN-Rail mounting 96.10*54.00*36.60 mm Horizontal package / A2 chassis mounting / A3 chassis mounting / A4 DIN-Rail mounting Weight 95g /150 g /150 g /190 g(Typ.) Cooling method Free convection EMC Specifications CE CISPR22/EN55022, CLASS A(See Fig. 2 for recommended circuit) EMI RE CISPR22/EN55022, CLASS A(See Fig. 2 for recommended circuit) IEC/EN61000-4-2 ±6KV/±8KV Perf. Criteria B ESD IEC/EN61000-4-3 10V/m perf. Criteria A RS perf. Criteria B EFT IEC/EN61000-4-4 ±4KV (See Fig. 2 for recommended circuit) EMS perf. Criteria B Surge IEC/EN61000-4-5 IEC/EN61000-4-6 ±2KV (See Fig. 2 for recommended circuit) 10 Vr.m.s perf. Criteria A CS IEC/EN61000-4-8 10A/m perf. Criteria A PFM Page 2 of 7 2015.02.27-A/1 MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation

  3. DC/DC Converter PVxx-27BxxR2 Series Voltage dips, short interruptions and voltage variations immunity IEC/EN61000-4-11 0%-70% perf. Criteria B Product Characteristic Curve . Temperature Derating Curve Temperature Derating Curve Temperature Derating Temperature Derating ① ① 100 ① 100 ② Percentage(%) ②/③ ②/③ Percentage(%) 80 60 ③ 60 Input Voltage: 100~150VDC Input Voltage: 150~1000VDC 50 50 -40 -30 0 50 70 ℃ -40 0 50 70 ℃ Ambient Temperature( ) Ambient Temperature( ) Note: 1..For PV05-27BxxR2 Series, derating curve is line①; .for PV10-27BxxR2 Series, derating curve is line②; .for PV15-27BxxR2 Series, derating curve is line③. 2. This product is suitable for use in natural air cooling environments, if in a closed environment, please contact our company’s FAE. Input Voltage Derating Curve PV05-27BxxR2 Series PV10-27BxxR2 Series Input Voltage Derating 100 Percentage(%) 80 70 60 PV15-27BxxR2 Series 40 25 Ambient Temperature： ℃ 20 1000 100 200 Input Voltade (VDC) Note: The actual output power = Nominal output power × Temperature derating × Input voltage derating. Efficiency Vs Output Load(Vin=500VDC) Efficiency Vs Input Voltage(Full Load) 100 100 90 95 80 90 PV05-27B05R2 85 70 Efficiency(%) 80 60 Efficiency(%) 75 50 70 40 PV05-27B05R2 65 30 60 20 55 10 50 0 100 200 400 600 800 1000 10 20 30 40 50 60 70 80 90 100 Input Voltage(VDC) Output PowerPercentage(%) Page 3 of 7 2015.02.27-A/1 MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation

  4. DC/DC Converter PVxx-27BxxR2 Series Efficiency Vs Input Voltage(Full Load) Efficiency Vs Output Load(Vin=500VDC) 100 100 95 90 PV10-27B24R2 90 80 PV10-27B09R2 85 Efficiency(%) 70 PV10-27B05R2 80 Efficiency(%) PV10-27B24R2 75 60 PV10-27B09R2 70 50 PV10-27B05R2 65 40 60 55 30 50 20 100 200 400 600 800 1000 10 20 30 40 50 60 70 80 90 100 Input Voltage(VDC) Output Power Percentage(%) Efficiency Vs Input Voltage(Full Load) Efficiency Vs Output Load(Vin=500VDC) 90 90 85 85 PV15-27B15R2 PV15-27B24R2 80 Efficiency(%) 80 PV15-27B12R2 75 PV15-27B12R2 PV15-27B15R2 Efficiency(%) 75 70 PV15-27B24R2 65 70 60 65 55 60 50 100 200 400 600 800 1000 10 20 30 40 50 60 70 80 90 100 Input Voltage(VDC) Output Power Percentage(%) Design Reference 1. Typical application circuit FUSE NTC C1 C2 TVS +INPUT +Vin +Vo + RL DCDC MOV -Vo -INPUT -Vin Fig. 1 FUSE MOV NTC Model C1(μF) C2(μF) 220 220 120 68 120 120 68 TVS PV05-27B05R2 PV10-27B05R2 PV10-27B09R2 PV10-27B24R2 PV15-27B12R2 PV15-27B15R2 PV15-27B24R2 SMBJ7.0A SMBJ7.0A SMBJ12A SMBJ33A SMBJ15A SMBJ20A SMBJ33A 1A slow fusing TVR14142 (Thinking) 10D-11 1 2A slow fusing Note: Output filtering capacitor C2 is electrolytic capacitor, it is recommended to apply electrolytic capacitor with high frequency and low resistance. For capacitance and current of capacitor please refer to manufacture’s datasheet. Capacitance withstand voltage derating should be 80% or above. C1 is ceramic capacitor, which is used to filter high-frequency noise. TVS is a recommended component to protect post-circuits if converter fails. 2. EMC solution-recommended circuit FUSE NTC LDM LCM +Vin +Vo +INPUT + C3 C4 C5 C6 R3 R4 R5 R6 + C2 RL C1 TVS + DC/DC MOV + + -Vo -Vin -INPUT Fig 2(Output external circuit refer to the typical application circuit) Page 4 of 7 2015.02.27-A/1 MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation

  5. DC/DC Converter PVxx-27BxxR2 Series Fig 3 Suggestions for safety regulation and wiring width: wire width ≥3mm, distance between wires ≥6mm, and distance between wire and ground ≥6mm Element model MOV C3, C4, C5, C6 R3, R4, R5, R6 NTC LDM LCM 10mH, recommended to use MORNSUN’s FL2D-Z5-103 1A, necessary (PV05-27BxxR2/ PV10-27BxxR2) Recommended value TVR14142 (Thinking) 47μF/400VDC 1MΩ/2W 10D-11 4.7mH/0.5A FUSE 2A, necessary (PV15-27BxxR2) 3. For more information please find the application note on www.mornsun-power.com Dimensions and Recommended Layout Page 5 of 7 2015.02.27-A/1 MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation

  6. DC/DC Converter PVxx-27BxxR2 Series A2 Chassis mounting Dimensions A3 Chassis mounting Dimensions Page 6 of 7 2015.02.27-A/1 MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation

  7. DC/DC Converter PVxx-27BxxR2 Series A4 Din-Rail mounting Dimensions Note: 1. Packing Information please refer to 'Product Packing Information'. The Packing bag number of Horizontal package : 58220006, the Packing bag number of A2/A3/A4 package：58220010； Unless otherwise specified, data in this datasheet should be tested under the conditions of Ta=25°C, humidity<75% when inputting nominal voltage and outputting rated load; All index testing methods in this datasheet are based on our Company’s corporate standards; The performance indexes of the product models listed in this manual are as above, but some indexes of non-standard model products will exceed the above-mentioned requirements, and please directly contact our technician for specific information; We can provide product customization service; Specifications of this product are subject to changes without prior notice. 2. 3. 4. 5. 6. Mornsun Guangzhou Science & Technology Co., Ltd. Address: No. 5, Kehui St. 1, Kehui Development Center, Science Ave., Guangzhou Science City, Luogang District, Guangzhou, P. R. China Tel: 86-20-38601850-8801 Fax: 86-20-38601272 E-mail: info@mornsun.cn Page 7 of 7 2015.02.27-A/1 MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation

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