1 / 25

Drive Lean Manufacturing With Your ERP System | OptiProERP

Lean manufacturing maximizes efficiency, productivity and profitability. In our webinar learn where to start and implement lean best practices. Register now!

OptiProERPsoftware
Download Presentation

Drive Lean Manufacturing With Your ERP System | OptiProERP

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Presented By • Over 30 years of Executive experience in Manufacturing and Enterprise Business Solutions • Executive experience across all stages of the ERP lifecycle from business process optimization, system selection, implementation, project management to post implementation excellence • An apprenticed tool and dye maker • Degrees in economics, business management, PMAC, APICS Allan Lessing Director of Sales

  2. AGENDA • What Is Lean? • Why Lean? • How To Do Lean? • Lean Results • Who We Are

  3. Lean Manufacturing What is Lean? Value Value is what your customer is prepared to pay for. The question that Lean always asks - is my customer prepared to pay for this cost or activity? Waste If the customer won’t pay for it, it is waste to the process (queue time, over-runs, down-time, scrap) Continuous Improvement An on going effort where every process, every activity, every day is scrutinized for efficiency – ‘no sacred cows’

  4. AGENDA • What Is Lean? • Why Lean? • How To Do Lean? • Lean Results • Who We Are

  5. Lean Manufacturing Recognize Anything?

  6. Lean Manufacturing Where Are You? What is Lean? What is NOT Lean? • Pull • Value • Continuous Improvement • Quality Assurance • Integrated Vendors • Push • Just In Case • It’s Working • Quality Control • Squeeze Vendors

  7. AGENDA • What Is Lean? • Why Lean? • How To Do Lean? • Lean Results • Who We Are

  8. Lean Manufacturing How Do I Do Lean? Lot Size 1 JIT – Just in Time inventory KanBan SMED (single minute exchange of dies)

  9. Lean Manufacturing How Do I Do Lean? Performance BOM Kaizen Design for Quality Inventory Record Accuracy

  10. Lean Manufacturing Drive Lean With An ERP OptiProERP gives you the ability to have complete, real-time control of your entire Value Chain and drive lean manufacturing across your company.

  11. Lean Manufacturing Drive Lean With An ERP Bill of Materials (BOM) • Bill of Materials Revision Management • Maintain Effectivity Dates • Create Alternate Bill of Materials • Indented Bill of Materials • Configure to Order • Goods Issue based on Routing Operations

  12. Lean Manufacturing Drive Lean With An ERP Quality Control • Inspection at Receiving, In-Process, Production • Maintain Tolerance Values • 100% Inspection, Sampling, RQL AQL • QC Data Collection • MRB, Scrap, Rework Process

  13. Lean Manufacturing Drive Lean With An ERP Inventory Accuracy • Inventory cycles counts • Min & Max • Inventory Counting • Re-order points • Barcoding, RFID scanning

  14. Lean Manufacturing Drive Lean With An ERP Forecasting • Forecast based on sales history - Average • Triple Exponential Smoothing Algorithms • Linear Regression Method • Define intervals and spikes/outliers • Forecasting by Week, Month, Quarter, Yearly

  15. Lean Manufacturing Drive Lean With An ERP Advanced Production Scheduling • Simulate Production Schedule • Identify bottlenecks & overloads • Scheduling by Work Center, Resources • Scheduling by Minute, Day, Week, Month, Year • Drag & drop style, prioritize

  16. AGENDA • What Is Lean? • Why Lean? • How To Do Lean? • Lean Results • Who We Are

  17. Lean Manufacturing Measure It Constantly • Executive Level • Inventory Turns – 9x • Execution Level • Inventory Record Accuracy (98%) • Safety Stock $$ • Minimum Stock $$ • Sales Order Life Cycle • Work Order Queue Time • Spindle Time • Scrap/Rework • Material Costs/COGS

  18. AGENDA • What Is Lean? • Why Lean? • How To Do Lean? • Lean Results • Who We Are

  19. OptiProERPA Complete Manufacturing ERP

  20. OptiProERPComplete. Affordable. Future-Ready.

  21. Global Company At Your Service

  22. About Us 7 x 24 hoursofsupport Global team of more than 400 people 100% focusedonManufacturing Laguna Hills, USA (Headquarters) Mexico City Indore, India

  23. Allan Lessing Contact: alessing@optiproerp.com Tel. +1 949 506 9940 W: www.optiproerp.com

  24. Resources Complement your learning experience by leveraging the FREE resources for manufacturers available on our website, or schedule a product overview to learn more about OptiProERP. • On-Demand Webinar: Drive Lean Manufacturing With Your ERP System • Lean Manufacturing Best Practices – How to Get Started • Will Lean Principles Help My Small Manufacturing Business? • 4 Lean Inventory Management Best Practices

More Related