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“Float” Cardboard Vessel Contest November 1999 James Martin Lisia Rivera Lab Section 2 Outline/Overview: Introduction Objectives Constraints Approach Decision Preliminary Sketches Calculations Outline/Overview Cont: Prototype Refinement Implementation Results Conclusion
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“Float” Cardboard Vessel ContestNovember 1999 James Martin Lisia Rivera Lab Section 2 Cardboard Vessel Contest ENGR 5-University of the Pacific
Outline/Overview: • Introduction • Objectives • Constraints • Approach • Decision • Preliminary Sketches • Calculations Cardboard Vessel Contest ENGR 5-University of the Pacific
Outline/Overview Cont: • Prototype • Refinement • Implementation • Results • Conclusion • Improvements • Acknowledgements Cardboard Vessel Contest ENGR 5-University of the Pacific
Introduction: Buoyancy Force • Forces acting on object in water: • upward force: buoyancy force • downward force: weight force • Certain amount of water is displaced • The buoyancy force = volume of the displaced water Captain + Vessel Weight Cardboard Vessel Contest ENGR 5-University of the Pacific (water)
Main Objectives: • To create a floatable vessel with only: • Corrugated, brown cardboard • Duct tape • Survive/optimize both the speed and endurance tests Cardboard Vessel Contest ENGR 5-University of the Pacific
Other Objectives: • Optimize endurance: • Durable design that will last in the water • Optimize speed: • Sleek with least amount of drag • Optimize size: • Just large enough for captain to fit in Cardboard Vessel Contest ENGR 5-University of the Pacific
Constraints: • Vessel can only weigh 30 lbs. • Paddled by captain’s arms and legs • Only 50 ft of duct tape • No pre-constructed materials • Less than 5 feet width (lane markers) Cardboard Vessel Contest ENGR 5-University of the Pacific
Constraints Cont: • Captain’s life vest must not go below water level for 3 seconds • Must complete 2 laps of UOP pool • Must survive the endurance test after completing laps Cardboard Vessel Contest ENGR 5-University of the Pacific
Approach:Idea #1: Pontoon vessel • Advantages: • Traps air • Keeps vessel afloat • Disadvantages: • Water fill inside quickly • Hard for captain to navigate (example of vessel—2D bottom view) Cardboard Vessel Contest ENGR 5-University of the Pacific
Approach:Idea #2: (example of vessel—2D bottom view) Boat-type vessel: • Advantages: • Minimize water drag • Very stable • Disadvantages: • Large size: hard for captain to navigate • Hard to build Cardboard Vessel Contest ENGR 5-University of the Pacific
Decision: (Idea #2—Boat type vessel) • Because of the first structure’s weaknesses, we went with our second idea • will hold up longer in the pool • better balance, control, and speed • Less bulk weight Cardboard Vessel Contest ENGR 5-University of the Pacific
Decision Cont: Key Features: • Front pointed and sloped upward: • Less water drag = faster speed • Wide body: • Easy to balance = faster speed • Tall sides: • Prevent water from flowing in = better endurance • Tall rear wall: • Prevent water from flowing in = better endurance Cardboard Vessel Contest ENGR 5-University of the Pacific
Preliminary Sketches: 3D-Rear sketch (meters) Cardboard Vessel Contest ENGR 5-University of the Pacific
Preliminary Sketches Cont: 2D Bottom Sketch (meters) Cardboard Vessel Contest ENGR 5-University of the Pacific
Preliminary Sketches Cont: 2D Top View (meters) 3D Side View (meters) Cardboard Vessel Contest ENGR 5-University of the Pacific
Final Calculations: • Buoyancy Force (force of water): • Equal to total weight (captain + vessel) • Buoyancy Force = (63.6kg +3.2kg) • Buoyancy Force=66.8kg Captain + Vessel Weight Buoyancy Force (water) Cardboard Vessel Contest ENGR 5-University of the Pacific
Calculations Cont: • Submerged Volume (in water): • Bf=Liquid density * gravity * submerged volume • Bf=66.8kg • Liquid density of water = 1000 kg/m3 • Gravity = 9.81 m/s2 • Solve for Volume: • 66.8kg=(1000kg/m3)(9.81m/s2)(volume) • Volume = 0.0068 m3 Cardboard Vessel Contest ENGR 5-University of the Pacific
Calculations Cont: • “Float” base area (in water): • Total Base area =(length*width) of square on vessel • Front nose doesn’t touch water, its area is excluded • Area = (0.79m*0.74m) • Area = 0.58m2 Length (0.74m) Width (0.79m) Cardboard Vessel Contest ENGR 5-University of the Pacific
Calculations Cont: • Minimum height of vessel • Min height=submerged volume/base area • Volume =0.0068m3 • Base area = 0.58m2 • Min height=(0.0068m3)/(0.58m2) • Minimum height = 0.12m • Our vessel height = 0.3 m, thus meeting this criteria Cardboard Vessel Contest ENGR 5-University of the Pacific
Testing Prototype: • Prototype = 1/3 scale of vessel • Wrapped prototype in plastic • Tested in pool with heavy rocks (50 lbs) • Vessel survived • Needed improvements • Sides, dimension, layers Cardboard Vessel Contest ENGR 5-University of the Pacific (Prototype being tested)
Prototype Pictures Cont: Cardboard Vessel Contest ENGR 5-University of the Pacific (Testing out Prototype)
Refinement/Changes: • Too wide: • Width 0.79m instead of 1.1m • Length 1.0m instead of 1.1m • Sloped rear upward: • Help with captain’s weight and balance 0.79m width (“Float” side view) Cardboard Vessel Contest ENGR 5-University of the Pacific 1.0m length
Refinement/Changes Cont: • Layered bottom and sides: • More strength • Better endurance • Decreased side height: • Side walls: 0.3m instead of 0.5m • Rear wall: 0.27m instead of 0.3m • Help captain use his legs • Based on calculations 0.27m height Cardboard Vessel Contest ENGR 5-University of the Pacific 0.3m height
Implementation: • The vessel took approximately seven hours to complete • Built the vessel in the basement of Casa Werner (Side view of “Float”) Cardboard Vessel Contest ENGR 5-University of the Pacific
Implementation Cont: (Top view of “Float”) (Bottom view of “Float”) Cardboard Vessel Contest ENGR 5-University of the Pacific
Implementation Cont: (Prototype and “Float”) (Side view of “Float”) Cardboard Vessel Contest ENGR 5-University of the Pacific
“The Big Day” Results: • “Float” completed 2 laps: • Speed: 1 minute, 11 seconds: 1st in heat • Endurance: 16 minutes, 13 seconds • Fulfilled all criteria and constraints (Pre-competition gathering) Cardboard Vessel Contest ENGR 5-University of the Pacific
“The Big Day” Cont: (“Float” starting off the two laps, testing out speed) (The return trip back) Cardboard Vessel Contest ENGR 5-University of the Pacific
“The Big Day” Cont: (Captain Mike testing out “Float’s” endurance) (The endurance competition) Cardboard Vessel Contest ENGR 5-University of the Pacific
Conclusion: • Float fulfilled specified constraints • Weighed 3.2kg (7 lbs) • Used under 15.2m (50 ft) of duct tape • Was constructed with corrugated, brown cardboard only (“Float” side view) Cardboard Vessel Contest ENGR 5-University of the Pacific
Conclusion Cont: • Front sloped end: • Provided less drag=faster time • Back sloped end: • Provided both strength and durability in holding captain • Layered bottom: • Kept water out • Strength for endurance test (“Float” bottom view) Cardboard Vessel Contest ENGR 5-University of the Pacific
Conclusion Cont: • Layered sides: • Extra strength for endurance test • Efficient use of duct tape: • Held “Float” together • Kept water out as long as possible • Small size: • Easy maneuverability • Lightweight • Optimized structure strength Cardboard Vessel Contest ENGR 5-University of the Pacific (“Float” top view)
Possible Improvements: • Better visibility: • Hard for captain to see, sitting backwards • More layered cardboard in front: • More strength, longer endurance • More layered cardboard in corners: • Better strength, longer endurance Cardboard Vessel Contest ENGR 5-University of the Pacific
Acknowledgements: • Other members of our group: • Xiaojin Gan • Captain Mike: keeping “Float” floating for as long as possible • Hector Rivera for cardboard • Melanie Badinski for pictures of competition and use of scanner Cardboard Vessel Contest ENGR 5-University of the Pacific