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This document shows you all CNC router parts which a CNC milling machine is made of. It is a good guide or inspiration for you to assemble or make your own machine.
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Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com RICO CNC Router Machine Configuration 1.Machine Frame: Our machine frame making way as follows: We weld the machine frame, then vibrating stress relief(VSR) to reduce residual stress, then sand blast and polish the machine frame, and then pickling phosphating, then anti-static plastic coating, and then put frame into heat oven baking the paint, oven temperature is 130 degree. Box type data: Gantry support thickness 12mm Gantry thickness 6mm Square Steel Tube thickness 6mm Bakelite thickness 25mm Rack thickness 25mm For many years using, the machine structure not deform, keep great accuracy. Not drop the paint chip, keep good surface. Normal box type structure Heavy duty T shape structure 2.Machine worktable: T slot Aluminum Clamp table with PVC Bakelite Vacuum Table (hold workpiece by clamps) (hold workpiece by vacuum suction) Vacuum Clamp table For wood cutting, you can use the vacuum suction, cut quickly and has no cutting residual. For long time carving, you can use the clamps to hold the workpiece, save electricity energy and low down the cost.
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com 3.Spindle Motor: 4.Frequency Inverter: Spindle power over 3.5kw, like 4.5kw, you have to choose 3 phase voltage (220V, 380V, 400V, 415V etc) Water cooled spindle Low noise (less than 70dB) Good for long time continuous carving Air cooled spindle (China or Italy HSD) Air cooling good for low temperature Good for cutting job Italy ATC Air Cooled Spindle Automatic tool change spindle 9KW power great for heavy cutting China Fuling inverter Stable performance durable use Taiwan Delta inverter (E series) For small power spindle driving Taiwan Delta inverter (B series) For big power spindle driving The frequency inverter controls the spindles rotating speed (rpm), so the inverter’s power should be matched with the spindle power. Usually, the inverter’s power ≥ the spindle power. 1.5kw spindle use 1.5kw inverter, 2.2kw spindle use 2.2kw inverter, 3.0 or 3.5kw spindle use 3.7kw inverter 4.5kw spindle use 5.5kw inverter, 6kw or 7kw spindle use 7.5kw inverter, 9kw spindle use 11kw inverter, 13.5kw spindle use 18.5kw inverter Spindle power within 3.5kw, you can choose to use 220v single phase
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com 5.Motor and Driver: Servo System: Japanese Yaskawa or Taiwan Delta Servo motor and driver Easy Servo System: China Leadshine or Yako hybrid servo motor and driver Stepper System: China Fuxing motor and Yako driver Japan Yaskawa Servo Motor Japan Yaskawa Servo Driver Taiwan Delta Servo Motor Taiwan Delta Servo Driver Yako Hybrid servo motor and driver Leadshine Hybrid servo motor and driver
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com 6.Control System: DSP controller: Handheld control system with USB interface. PCI NC-studio: support desktop computer, windowsXP, Win7 Taiwan Synetc system: 6MA, 6MB are supplied. When use a DSP control system, you can make the design files on your computer in your office, then copy it into a U disk. Then connect the U disk to the DSP control system via the USB interface, and load the design files to the DSP control system. The DSP control can work offline, and it is very easy to operate. Good for single head cnc router control. Disadvantage is only has 512M memory space, and slower computing capacity. Fuxing 118 Stepper Motor Yako Stepper Driver Richauto A11 DSP handle controller NCStudio NK105 DSP handle controller
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com PCI control card (Insert into the computer PCI slot) Computer control cabinet NC Studio card When use a Nc studio control system, you can control the machine through the computer. It is more feasible. And you have no needs to worry about the memory space and computing capacity, because you use a computer. It is good for big file working, like long time relief carving, simple auto tool changer working. But you have to use a computer to backup the machine. Taiwan Syntec system PC-based controller When use a Syntec control system, you can make the design files on your computer in your office, then copy it into a USB. Then connect the USB to the Syntec control system via the interface. Also you can load the design files from a computer via a net cable. The Syntec control system can control complex processing route well and you can design some simple processing route on the control system without computer. It is good for auto tool changer cnc router and 4 axis cnc router. However, it is a little expensive.
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com 7.Guide Rails & Ballscrew & Rack and Pinions: Germany Schaeffler INA, Taiwan Hiwin and Japanese THK linear guide Rail and blocks 20, 25, 30 MM. Germany Alexander Ball screw and Taiwan TBI ball screw (2505, 3205) Germany Herion helical rack and pinions and China high quality helical rack and pinions Taiwan Hiwin Square Linear Rail Taiwan TBI Ballscrew China high quality helical rack and pinions 8.Control Cabinets: European IEC standard wiring. Galvanized steel plate can also defend the electromagnetic interference. DSP control cabinets NC Studio PCI control cabinets Syntec control cabinets Also have this side-hang or front combined type control cabinet to save space. Good for limited workshop space.
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com 9.Limit Stop: For the CNC Router, there are 3 limit stop methods, hard block limit stop, Electro-optical limit sensor and limited working area set in the control system. Hard limit stop for X, Y axis. Electro-optical limit stop for X, Y, Z axis. (Japan Omron limit switch) 10.Oil lubrication system: There are manual oil lubrication pump and auto oil lubrication pump for cnc router. Manual pump for small machine Manual pump for big machine Auto oil lubrication pump 11.Emergency stop switch: When you press it, machine will stop within 1 second.
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com 12.Transmission device: Gear Box: Synchronous belt and synchronous wheel for X, Y, Z axis (for small machine) Taiwan APEX or Japan Shimpo Planetary Gear Reducer for X Y axis, couple for Z axis (for big machine) Synchronous belt and synchronous wheel, great performance for small and middle size machine Taiwan APEX Japan Shimpo Planetary Gear Reducer Couple for Z axis 13.Vacuum pump: Vacuum pump 5.5kw and 7.5kw, all need 3 phase voltage input. Water cycling vacuum pump Air cycling Tongyou vacuum pump German BECKER vacuum pump
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com 14.Dust Collect System: Dust collect system include the dust collector, dust shoe cover, dust pipe, steel tube stands, hooks etc Dust shoe Dust collector Dust collect system Overview 15.Mist Cooling System: Mist cooling system is used for cooling tools. Some time just use the compressor air to blow the cutter bits also can cool the cutter bit. 16.Auto Tool Changer Tool Magazine: ISO30 and HSK63F tool holders and tool clips widely used with ATC cnc router machines. Mist sprayer with spray jet for cutter bit cooling, when processing on metal, such as aluminum, copper, brass etc. Disc type tool magazine (Moving with Y axis) Disc type tool magazine (Moving with X axis) Linear type tool magazine
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com 17.Tool Calibration: 18.Rotary Axis: Auto tool setter For auto tool changer cnc router Z-axis calibration sensor For manual tool change cnc router 4th rotary axis is optional to add, 150mm, 200mm, 300mm diameter. Usually have two types rotary axis for choose: fixed type and movable type. Has additional T slot clamp table panel to keep flat working area. Fixed type cnc router with rotary axis If usually need to use rotary axis, this fixed rotary axis recommended. Movable type rotary axis If not usually use the rotary axis, you can choose this movable type rotary axis. When need to use the rotary axis, two person put it on the machine work table is ok.
Suzhou Rico Machinery Co., Ltd www.cncsparetools.com www.ricocnc.com Email: cncsale@ricocnc.com RICOCNC Machinery offers a large range of high quality and value priced CNC machines and CNC spare parts & tools for the world marketplace. It is one-stop market for CNC toolings, accessories, all parts are original high quality, no copy here. Our products: · CNC routers · Fiber laser marking machines · CNC lasers · CNC woodturning lathe · CNC cutter bits · CNC wood lathe knives · CNC foam mill bits · CNC tooling systems such as tool changer forks, tool holders, collets, etc · CNC spare parts such as spindles, drivers, motors, controllers, cnc pressure foot, etc · Edgebanders accessories such as pressure rollers, chain pads, beam wheels, etc · Related products. Provide Excellent CNC Equipment with Best Service! https://www.youtube.com/channel/UC7PbM6CKQPQ_ZO5H9_U7aFg Welcome to Follow https://www.facebook.com/ricomachinery