150 likes | 275 Views
We are one of the leading masterbatches manufacturer in india. Today we are dealing in all kind of masterbatches like color masterbatch, black masterbatch, white masterbatch, blue masterbatch and additive masterbatch.
E N D
an ISO 9001:2008 certified company MASTERBATCH http://www.sidhmasterbatches.com
INTRODUCTION • Masterbatch is a mixture that consists of rubber or plastic with one or more compounding ingredients in definite proportions but higher concentrations than in a normal mix and that is used for convenience in compounding. • Masterbatch is a solid product (normally of plastic, rubber, or elastomer) in which pigments or additives are optimally dispersed at high concentration in a carrier material. The carrier material is compatible with the main plastic in which it will be blended during molding, whereby the final plastic product obtains the color or properties from the masterbatch. http://www.sidhmasterbatches.com
How masterbatch is made • In simple terms, manufacture is a two-stage process: gathering ingredients and then mixing them together by applying heat and shear to produce an homogenized pellet. Generally high or low speed mixers are used to produce a pre-mix of the additives which is then compounded on roller mills, kneaders, single or twin screw extruders. Even distribution (dispersion) and development (breaking down) of the additives throughout the carrier are essential. This processing depends on several key elements: formulation, quality of raw materials, quality of mixing and compounding plant. Finally, the finished masterbatch is pelletised (die-face or strand cut) or ground. http://www.sidhmasterbatches.com
Using masterbatch • Masterbatch can be introduced to the processors' base polymer on the production line in a number of ways, the most successful methods being volumetric or gravimetric dosing. In both techniques, the masterbatch is added directly into the polymer stream immediately before processing. Volumetric dosing has the advantage of relatively low capital investment but requires calibrating every time the batch or colour is changed (depending on the bulk density of the material). Graviametric dosing is extremely accurate, but plant is expensive. http://www.sidhmasterbatches.com
Types of Masterbatches • WHITE MASTERBATCHES • COLOUR MASTERBATCHES • BLACK MASTERBATCHES • ADDITIVE MASTERBATCHES • FILLER MASTERBATCHES http://www.sidhmasterbatches.com
WHITE MASTERBATCHES Application : • Multilayer/ Monolayer Film • Blow/ Rotational/ Injection Molding • Lamination • Non Woven Application • Pipe extrusion http://www.sidhmasterbatches.com
COLOUR MASTERBATCHES Application: • PP Filaments and Fibers • PP NON-WOVEN Fabric • Below molded Bottles and drums • Injection moldings specially for Chair, Crates, house wares items made from plastics like HDPE, PP and HIPS. Pipes for irrigation and Telecom ducting applications. http://www.sidhmasterbatches.com
BLACK MASTERBATCHES Application : • Garbage/ Shopping Bag • Automotive/ Injection/ Blow/ Rotational Molding • Mono Filament • HDPE Pipe • Cable • Critical Film Application http://www.sidhmasterbatches.com
ADDITIVE MASTERBATCHES Types: • Optical brightener masterbatch • Anti block/ Antioxidant masterbatch • Silicone masterbatch/Slip masterbatch • Polymer processing aid masterbatch • Nucleating masterbatch/Antistatic masterbatch • UV masterbatch http://www.sidhmasterbatches.com
FILLER MASTERBATCHES Application: • PP and PE woven sacks • Mono and multi layer films • Blow molding • Injection molding • PS sheets http://www.sidhmasterbatches.com
End Use • Injection molding, blow molding, profile extrusion, sheet extrusion, film extrusion, cast film, fibers and calendared sheet processes commonly employ masterbatch. • A basic method of determining whether you will benefit from using masterbatch is to consider that small lots of coloured compound invariably carry a surcharge. Further, if you are using several colours in the same base polymer, especially if it is an engineering polymer, you should explore the cost of using masterbatch. Also, look at the cost of stock holding tones of coloured compounded material and weigh this up against using the space saved by installing a plant that contributes to profit. Although masterbatch can cost from £7 to £25 per kilo, it has the potential to save hundreds of pounds per tone against compounded materials. http://www.sidhmasterbatches.com
Current Market of Masterbatch • According to “India Masterbatch Market Forecast & Opportunities, 2018”, the Masterbatchvolume sales in India are expected to grow at 23% CAGR till 2018. The market for Masterbatch is driven by the growth in its end user industries as well as the increasing penetration of plastic products in the Indian market. However, use of plastics is being regulated by Ministry of Environment & Forests, Government of India, as solid plastic waste impacts the environment adversely and also causes blockage of gutters, sewerage system and drains. With the development of bio-additives, usage of masterbatches holds positive prospects for the manufacturing of bio-degradable plastics. Other important innovations such as development of anti-microbial masterbatches, flame retardant masterbatches, antioxidant masterbatches is set to drive the market for masterbatches across various end user industries. http://www.sidhmasterbatches.com
CONTACT US http://sidhmasterbatches.com Get In Touch SIDH MASTERBATCHES PVT. LTD. Plot No 86, DLF Industrial Area, Phase 1 Faridabad, India +91 987 320 9590 info@sidhcolours.com
http://www.sidhmasterbatches.com THANK YOU