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IMPROVE MACHINE EFFICIENCY. John Nowatzki Machinery Specialist Vern Hofman Professor Emeritus Ag & Biosystems Engineering 2006. Increase Machine Efficiency. Fuel Use in Equipment Tracks, Radials and Bias Tires Strip Till Precision Farming Remote Sensing Guidance Systems.
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IMPROVE MACHINE EFFICIENCY John Nowatzki Machinery Specialist Vern Hofman Professor Emeritus Ag & Biosystems Engineering 2006
Increase Machine Efficiency • Fuel Use in Equipment • Tracks, Radials and Bias Tires • Strip Till • Precision Farming • Remote Sensing • Guidance Systems
Seeding and Harvesting Operations*: Gallons Diesel Fuel /Acre • Grain Drill .5 • Row Crop Planter .3 • Combine 1.1 • Baler .7 • Forage Harvester 1.5 *NDSU Data
Fuel Use For Field Operations*: Gallons Diesel Fuel /Acre • Chisel Plow .8 • Moldboard Plow 1.6 • Tandem Disc .9 • Cultivator .6 • Ammonia Applicator .6 • Sprayer .3 *NDSU Data
Managing Fuel Costs: • Limit Usage – Easier Said than Done • Major Fuel Usage in ND is in the Fall. Harvesting and Tillage. • Buy Large Storage Tanks and fill when prices are lowest – This costs a lot of Money
Managing Fuel Costs: • Use Futures and Options to lock in Price. Can be Risky. A Future contract is 42,000 gallons. Farmers may need to work together. • Lowest Fuel Price is usually in Dec. or early January. • Use Waste Oil to Heat Shop • Trade Up to New Technology? Can You afford It?
Is Deep Tillage Necessary? This Requires a Large Tractor and Diesel Fuel.
Power Delivery Efficiency for Bias and Radial Duals Alberta Farm Mach. Res. Center
Power Delivery Efficiency for a 27000 lb. Tire Tractor Alberta Farm Mach. Res. Center
Power Delivery Efficiency at Noted Tractor Weights 36000 lbs. 32000 lbs. Alberta Farm Mach. Res. Center
Radial and Bias Tires • A properly Ballasted Radial will usually be 6% to 10% more Efficient Than a Bias Tire. • Radials can Operate at Tire Pressures Down to 6 psi. Do not Operate Bias Tires Below 14 psi. • Do Not Exceed the Load Carrying Capacity of a Tire at the Selected Tire Pressure. Follow the Tire Company Load Charts.
Radial and Bias Continued • Increase Tire Pressure if Mounted Equipment is Carried on the Tractor. • Soil Compaction will Decrease at Lower Tire Pressures. • Tires Should Slip Between 8 and 15%. Four wheel drive tractors will usually be at the low end of the slippage range. • Check Tire Pressure Regularly.
Tracked Tractors • Slippage is Usually near 2%. • Power Delivery Efficiency is Equal to Tired Tractors. • Turning may be more Difficult for Tracked Tractors. • Tracks Produce a Narrower Print in the Soil. • Soil Compaction is about equal for low pressure Radials and Tracks.
Soil Compaction of 4 WD and Tracked Tractor Under Various Loads Ohio State • Tired tractor had the highest and the lowest soil compaction. An 8870 JD - 350 hp. Tire pressures were 24 psi and 7 psi. • Two Cat Challenger tractors, a 65- 270 hp and a 75- 308 hp caused soil compaction loads between the two tired tractor tests. • Operating radial tires below 10 psi can reduce pressure on the soil.
Iowa State University Studies • Corn yields have shown significant increases when tillage passes were done with a tracked tractor. • The soil pressure under the tracks were about 3 and 6 psi. • Soil pressures under the tired tractor were near 16 psi.
Variable Rate Flow Controllers Hydraulic Motors
Remaining Fertilizer I-4 93.6 lb/ac I-5 26.4 lb/ac I-6 14.6 lb/ac Winter Wheat 16 bu/ac Sunflowers 1768 lb/ac Spring Wheat 50 bu/ac
I4 SF I5 SW (Dry Weather) I6 SW Yield 2112 lb./ac. 6.7 bu./ac. 14.8 bu./ac. Applied N 45 lb/ac 125 lb/ac 125 lb/ac Fertilizer Remaining I-4 13.5 lb/ac I-5 111.9 lb/ac I-6 74.3 lb/ac Sunflowers 2112 lb/ac Spring Wheat 7 bu/ac Winter Wheat 15 bu/ac
Remote Sensing MSEA Site Oakes,ND See Things From a Different Angle Ask Questions?