Noodles Making Business in India

1. Noodles Making Business www.aatmnirbharsena.org

2. Introduction • Cereals like maize, rice, wheat, and millets are staple food grains for a majority of the population in the world. These are the fruitful source of carbohydrates & the supply of calories as well as other nutrients to the consumers. Apart from value extension by processing to conventional products from these grains, the development of More new products offers convenience, quality, variety, Cost efficiency, and Scope for enhancing nutritional value. In most of the developed countries, many convenience foods are cooked by an extrusion process using an extruder. It grants a large number of the craved feature to be incorporated into the product. NOODLES are an economical form of pasta that is becoming remarkably popular in India, even getting known as the Continental and Italian delicacy. Instant Noodles is cooked using an extrusion machine constituted of stainless steel make strips, either Oval round(Extruded) or flat(rolled and Cut). The process is quite manageable and demands not much-skilled labor. The machine itself is high in terms of technology. It allows the manufacturers to produce pasta with numerous alternative materials ( such as Suji, Rava, Maida, Rice flour, and more) and in different shapes (such as Vermicelli, Maccaroni, Spaghetti, Penne, Fettuccini, Fusilli, etc. ) of Noodles and Pasta. These products can be labeled as Hard, Crispy pieces, developed into varying shapes by extruding, cutting, and drying solid dough fabricated from semolina or farina mixed with water. www.aatmnirbharsena.org

3. Market Potential and Scope • The demand for a ready-to-eat food item is on the rise in the developed countries due to its versatility in terms of form, composition, as well as ease of preparation at the consumer end, which has increased the acceptability of these products at a global level. • Pasta's acclaim can be credited to its sensory interest, Versatility, Moderate Cost, ease concerning its preparation, Nutritional content, along with outstanding storage stability, as well as heightened consumer interest in ethnic foods in the Western world. • The innate blandness of the product makes them compatible with many kinds of supplements such as topping, flavorings, sauces, etc. letting vermicelli Noodles to be used based on varied dishes with endless variations. Consumption of these dishes is in place of rice, bread, potatoes. • Italians are world leaders when it comes to consuming products with 25 Kg/head/annum, followed by the United States of America at about 8.2 Kg/head. Australians, as well as Japanese, consume about3.5 Kg. And 1.1 Kg /head, sequentially. Although India's consumption is recorded to be too low, viz., 80 Gm/capita, their production has risen in the recent past, from 4.73 lakh tones throughout 1990 to 6.46 lakh tones in 2001. www.aatmnirbharsena.org

4. With having Export, Market Noodle is proposed to become more accepted in numerous Asian countries with the enhanced availability of Western foods and higher disposable incomes. Due to elevating the standard of living in the cities and the accelerated urbanization taking place in rural areas, the consumption of these products is extensively expected to go up steadily. At present, Noodles' market, particularly in the urban areas, is dominated by brands such as MAGGI & TOP RAMAN. Some medium & Small companies are also involved in its production. The presence of a demand-supply gap can be witnessed, which may lead to sufficient scope for a unit to proceed ahead in this product sector to cater chiefly to the semi-urban along with rural areas of north India. Additionally, the foodservice sector boom, including the fast-food chain, has augmented the demand potential for Noodles. Experiments have revealed that advertisements and publicity have changed the pattern of consumption of Noodles/ Pasta products. Moreover, Noodles/ Pasta products have good export potential, principally in the Middle East/ Europe. www.aatmnirbharsena.org

5. Manufacturing Process- Process Roadmap The term Noodles is being used to designate products made from a mixture of flour, wheat flour, and bean, potato, rice flour, buckwheat flour, mung bean, and corn starch. The vital manufacturing process depends on the presence/absence of gluten. Small amounts of nutrients may be attached, but these do not modify the material's organoleptic properties or processing attributes. Water is added in the extrusion step and is eliminated by the drying method, except when traded as a fresh product. Wheat flour noodles are usually composed of sheeting and rolling, while other types are typically created by means of extrusion or batter cooking. The raw material for Rice noodles is non-glutinous rice, which is stretchy and enables the development of dough that is easy for extrusion. www.aatmnirbharsena.org

6. Traditional noodles have been refurbished and globalized in the class of Instant Noodles. Rice & wheat flour type instant noodles are cooked and dried or steamed as well as fried after going through the cutting stage. The modern instant noodle is prepared and fried Hydrogenated Vegetable Oil, includes fat content of about 20%, and added salt & edible gum along with Shelf Life of 6-8 Month. Instant noodles are quickly-cooked items, need 2-3 minute boiling or rehydration in boiling water. Noodles built in a different size, hollow as well as solid. The flavor and taste of instant noodles are devised during the rehydration in boiling water by summing a mix known as a tastemaker of distinct flavor and taste having hydrolyzed vegetable protein, edible starch, oil, citric acid, sugar, spices, onion powder, caramel, and salt and added flavor. www.aatmnirbharsena.org

7. Quality Control and Standards The Bureau of Indian Standards has brought the following specifications for Noodles: Vermicelli, Spaghetti, Macaroni, and Egg Noodles ( 2nd Revision )  - IS 1485: 1993 One can obtain the specification details from the Bureau of Indian Standards, 9, Manak Bhawan, Bahadur Shah Zafar Marg, New Delhi-110 002. The ISO 22000 and HACCP standards ensure teamwork which may escort the entrepreneurs towards the attainment of a commitment to the quality of products. www.aatmnirbharsena.org

8. Process Flow Chart for Noodle Preparation www.aatmnirbharsena.org

9. Production Target and Value- Noodles- 270 Mt Value- Rs. 81,00,000 /- Requirement of Power- 10 K.W. Water- 10,000 L/Day www.aatmnirbharsena.org

10. Steps for Energy Conservation Given below are the steps that must be taken for energy conservation- Revolving and reciprocating machinery & equipment parts should be adequate, lubricated on a timely basis with suitable lubricating oil. The layout of the unit must be in such a manner that no backtracking of material takes place. All electric switches can be kept off if not required. The overall transmission belt will be tightened before the commencement of the work, wherever applicable. Fluorescent tubes with electronic Chokes can act as an energy saver. Further newly developed compact fluorescent tubes (CFT) of 10,15, watts Philips or Glaux made may be used for saving the energy and decoration. These self-ballasted fluorescent lamps are high-efficiency alternatives for ordinary bulbs. For the same light output, CFLEBs consume near about one-fifth of the power consumed by regular, ordinary bulbs, thereby saving a maximum amount of energy. The savings get further multiplied when CLEBs are used in AC areas since the saving of energy by using CLEBs also corresponds to less heat dissipation lessening the load on air conditioners. www.aatmnirbharsena.org

11. The life of CFLEBs is approximately 8000/10000 hours, i.e., about ten times that of the regular bulb. The typical payback period in courses of savings of energy bills and the price of ordinary lamps is about six months of maintenance. Unlike ordinary bulbs, these CFLEBs render the choice of three colors assigned A, B & C to suit individual requisites. Electronic Ballast, with a shield against high voltage spikes and high-quality CFLs, executes these composite CFLEBs (or self-ballasted CFLs) lightweight, slim, efficient and dependable units. As far as possible Solar Energy and daylight will be used, holding all the other lights off. As far as the possible inductive load of the motor will be subdued, and high power factor will be used with the assistant of capacitors of appropriate sizes. www.aatmnirbharsena.org

12. Machinery and Equipment Dough Maker Blade Type Steam Baby Boiler Vertical Type Powder Mixture with Motor Complete Noodle Making Extrusion Machine Tray-Wooden Water Storage Tank Weighing Scales Weighing Balance Laboratory Equip. Office Furniture and Fixtures Pollution Control Equipment Electrification & Installation Charges www.aatmnirbharsena.org

13. Chief Reasons Behind the Popularity of Noodles Market • Rapid Industrialization in the Country • The durability of the Product • Increasing Purchasing Power of Indians • Increasing Population • Rising Demand for Ready to Eat Food Due to Growing Number of Working Couples especially in the Major Cities • Changes in Eating Habits www.aatmnirbharsena.org

14. Legal Compliances Related to Manufacturing of Noodles Initiate the steps by registering your business with ROC. Be careful and wise while choosing your organization form. Get Trade License from the Local Authority. Furthermore, you should apply for the Udyog Aadhaar MSME registration process online. Go for VAT registration. In addition to this, you need to apply for FSSAI License. Acquiring BIS Certification is mandatory. It's mandatory to comply with the PFA Act and GMP. Get your brand name registered with the Trademark. Moreover, you can move ahead for ISO 9001 Certification. Although there is no requirement for Pollution Control NOC, you can check with your local office. www.aatmnirbharsena.org

15. Government Schemes Mudra Loans- This scheme is a way through which the Indian government grants financial assistance concerning the business to small and micro business units. Aatmnirbhar Bharat Scheme- Through this scheme, MSMEs, along with other small scale enterprises and industries, receive free collateral loans up to Rs 3 crore. CGMSE Scheme- In the year 2020, the scheme got initiated as a monetary assistance scheme for small enterprises. Needy enterprises are provided with working capital loans up to Rs 10 lakh without any collateral. Business Loan in 59 Minutes- Through this scheme, loans are provided for financial support and pace to MSME growth in India. www.aatmnirbharsena.org