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Cost Saving Report Month : Oct 2013

ZANVAR GROUP Tooling Department . SHRIRAM FOUNDRY LTD. MACHINE SHOP. Cost Saving Report Month : Oct 2013 . Zanvar group of industries. SHRIRAM FOUNDRY LTD. MACHINE SHOP. CO ORDINATOR :- Prashant Dhoolappanavar Tool Engineer :- . Mr.P.J.Reagde Mr.Atul Chalke Mr.Preetam Patil

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Cost Saving Report Month : Oct 2013

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  1. ZANVAR GROUPTooling Department SHRIRAM FOUNDRY LTD. MACHINE SHOP Cost Saving Report Month : Oct 2013 Zanvar group of industries

  2. SHRIRAM FOUNDRY LTD. MACHINE SHOP • CO ORDINATOR :- Prashant Dhoolappanavar • Tool Engineer:-. Mr.P.J.Reagde Mr.AtulChalke Mr.PreetamPatil Mr. Vijay Jagdale Zanvar group of industries

  3. SHRIRAM FOUNDRY LTD. MACHINE SHOP SELECTION OF PROJECT • Need for reduction in tooling cost as well as in machining cost. • Need for improvement in cutting tools/tooling. • Reduce cutting time & improve productivity Zanvar group of industries

  4. SHRIRAM FOUNDRY LTD. MACHINE SHOP PROJECT : 01 • Unit :AlkaEnginering Work • Component : Komatsu Cover • Tool Engineer : AtulChalke Zanvar group of industries

  5. SHRIRAM FOUNDRY LTD. MACHINE SHOP SHRIRAM FOUNDRY LTD. MACHINE SHOP • Problem • Before going on with trials we found that 2 cutters were used (i.e one for roughing & one for finish operation) . • By this process the tools cost was increased marginally & the cycle time was also more. Zanvar group of industries

  6. SHRIRAM FOUNDRY LTD. MACHINE SHOP DATA COLLECTION Rough Milling Operation • Insert:-PNMU 1205 • Tool Cost/Component : - 10.00 Rs.. • TOOL LIFE/INSERT : - 30 JOB • Finish Milling Operation • Insert:-SNMU 1305 IC 8150 • Tool Cost/Component : -16.5 • TOOL LIFE/INSERT : - 30 JOB • FOR Rough To Finish • Insert:- HNHX 1006 TT6300 • Tool Cost/Component : -12.9 • TOOL LIFE/INSERT : - 50JOB Zanvar group of industries

  7. SHRIRAM FOUNDRY LTD. MACHINE SHOP Existing Tool Costing Chart Saved cost per component Rs:-16.2/- Zanvar group of industries

  8. SHRIRAM FOUNDRY LTD. MACHINE SHOP Trial Report Of HNHX Milling Cutter Zanvar group of industries

  9. SHRIRAM FOUNDRY LTD. MACHINE SHOP Cycle Time Graph cycle time component/job =3min Zanvar group of industries

  10. SHRIRAM FOUNDRY LTD. MACHINE SHOP Results after implement in Trial Thus from the above trail we can conclude that the cycle time was reduced by 3 min. And the tool cost was saved by 16.02 Rupees/job machined. Zanvar group of industries

  11. SHRIRAM FOUNDRY LTD. MACHINE SHOP Thank - You Zanvar group of industries

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