Rudolf Žitný, Ústav procesní a zpracovatelské techniky ČVUT FS 2010

1. Experimental methods E181101 EXM7 Data acquisitionProtocolsA/D conversionLabview Rudolf Žitný, Ústav procesní a zpracovatelské techniky ČVUT FS 2010

2. interface IAE232,425 IEE488 bridge PC Pt100 Multimeter MUX+A/D converter interface IAE232,425 IEE488 bridge Pt100 Instrument mass balances pH meter power meter thermostat PC bridge Pt100 Data transfer EXM7 Typical arrangement of measuring chain consists in probes (Pt100, thermocouples, strain gauges…), each driven by its own module (e.g. current source, Wheatstone bridge). Analog signals (voltages 0-10V, current 4-20 mA) are connected to combined multiplexer (switching channels) and analog/digital converter 12-18 bits. This device is controlled via serial or parallel bus USB,RS232,IEEE488 to a PC controller. DIGITAL PART– transmissionSERIAL/PARALLEL, by wires, optical fibres, IR, elmag.waves (Bluetooths) ANALOG PART - current loop 4-20 mA, voltage 10V Rudolf Žitný, Ústav procesní a zpracovatelské techniky ČVUT FS 2010

3. I0 out I1 sel Multiplexer MUX EXM7 MUX selects one of many analog input signals and forwards the selected input into a single line. A multiplexer of 2n inputs has n select lines, which are used to select required connection. EMR (electro mechanical relays) or SSR (solid state relays –e.g. using MOSFET transistors) are used for switching of input/output connections SSR exhibits a longer operational life (EMR typically only 106 cycles, SST 1010). SSR will almost always exhibit higher input to output isolation voltages than an EMR. Important e.g. in telecom applications design. Package Dimensions are less for SSR. EMR have resistance in the range of 100 milliohms, whereas SSRs have an On Resistance in the range of 10 Ohms. This is the reason why EMR allows for greater load current capability and less signal attenuation. EMR have an output capacitance of less than 1 picoFarad, whereas SSRs typically have a capacitance of greater than 20 picoFarads. EMRs are therefore a better option for HF(high frequency) applications.

4. ADC IN OUT A/D conversion EXM7 Analog signal (voltage in the nominal range 10V) is converted to integer number represented by 8 to 24 bits. Number of bits determines resolution of A/D converter (for 10V range): 12bits resolution 2.4 mV 14bits resolution 0.61 mV 16bits resolution 0.15 mV 18bits resolution 0.04 mV There are several ways how to realize this conversion: for example using a discharged capacitor with continuously decreasing voltage that is compared with measured voltage at precise time clocks. Number of clocks corresponding to equality of voltages is the result of conversion. Example: NI USB-6281 18 bit 16 analog inputs (18-bit), 625 kS/s single-channel (500 kS/s aggregate) 2 analog outputs (16-bit, 2.8 MS/s); 24 digital I/O (8 clocked); 32-bit counters Accuracy 1 mV at +-10 V range Accuracy 0.028 mV at +-10 mV range.

5. Data transfer EXM7 Serial data transfer 8bits (character) are converted to sequence by hardware RS-232 is a specification for serial communication with scientific instruments (multimeters, weights, analyzers,…) and peripherals such as printers using only 3-5 wires (transmit, receive, ground). It is possible to connect and control only one device at a time. Slow interface with typical data rates of less than 20 kbytes/s. The USB connects peripheral devices, such as keyboards to PCs. The USB is a Plug and Play bus that can handle up to 127 devices on one port, and has a theoretical maximum throughput of 480 Mb/s. Only 4 wires (supply 5V, +data,-data, ground), cable length restricted. Like RS-232, USB is useful for applications in a laboratory setting that do not require a rugged bus connection. Parallel data transfer (8 wires for data, another wires for periphery addressing) The General Purpose Interface Bus (GPIB) is an IEEE-488 (a standard created by the Institute of Electrical and Electronics Engineers) standard parallel interface used for attaching sensors and programmable instruments to a computer. GPIB is a digital 8-bit parallel communications interface capable of achieving data transfers of more than 8 Mbytes/s. It allows daisy-chaining up to 14 instruments to a system controller using a 24-pin connector. It is one of the most common I/O interfaces present in instruments and is designed specifically for instrument control applications.

6. Labview EXM7 Hopper

7. Labview EXM7 • Variety of transmission protocols and broad variation of hardware complicate development of software that should be user friendly and portable. • International standards represent systems of hierarchically arranged standardized layers • There exist proprietary tools (not standardized by international committees) making use programming of instrument control quite easy for beginners. OSI Open System Interconnection model (International Organization for Standardisation) sub-divides a communications system into smaller parts called layers. A layer is a collection of conceptually similar functions that provide services to the layer above it and receives services from the layer below it. The lowest physical layer describes specific protocols (RS 232…), hardware connections (voltage, pins, cables…). The highest application layer represents interface to user (example is TCP/IP). Example is LabVIEW (Laboratory Virtual Instrumentation Engineering Workbench) - a visual programming language from National Instruments. LabVIEW is commonly used for data acquisition, instrument control, and industrial automation on a variety of platforms including Microsoft Windows, UNIX, Linux. Problems are described by the structure of a graphical block diagram (the LV-source code) on which the programmer connects different function-nodes by drawing wires. These wires propagate variables and any node can execute as soon as all its input data become available (Labview is an interpret but the executable code can be generated).

8. Labview example EXM7 Hardware configuration Measured voltage NI USB-6281 NI USB connector

9. Labview example (1/7) EXM7 Create new VI (Virtual Instrument) project Select driver for active instrument NI 6281 (it will be automatically identified)

10. Labview example (2/7) EXM7 Specification of signal (voltage, resistance…) Select channel (16 possible channels) Icon of Digital Acquisition Unit appears

11. Labview example (3/7) EXM7 Range and units of measured voltage Specify frequency of sampling Other option is CONTINUOUS sampling

12. Labview example (4/7) EXM7 Right click on the DATA item of the DAQ icon DATA output will be redirected to the GRAPH icon

13. Labview example (5/7) EXM7 RUN/ABORT buttons Front view panel with representation of GRAPH and STOP button Block Diagram for graphical programming

14. Labview example (6/7) EXM7 Actual value is indicated here A SPOOL appears at the position of locator on the connection wire. CREATE e.g. numeric indicator Move the DAQ Icon to the right: the connecting WIRE appears

15. Labview example (7/7) EXM7 CREATE box (express function) for signal processing If you need to delete something use Edit Ctrl X CREATE CONTROL to change the sampling rate Hint: Right Click when outside of the block diagramsubmits menu of express functions

16. Rliquid R V3 V2 V1 Labview project syringe EXM7 V3-voltage drop on fixed resistor V2-voltage drop in liquid V1-output of pressure transducer

17. Labview project syringe EXM7 Comments are written to data file that complicates MATLAB processing Rudolf Žitný, Ústav procesní a zpracovatelské techniky ČVUT FS 2010