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Shipping, Installation and Interfaces

Shipping, Installation and Interfaces Steve Virostek Lawrence Berkeley National Lab RFCC Module Preliminary Design Review June 4, 2008 Topic Summary Module shipping logistics Delivery to RAL Module re-assembly at RAL Installation in MICE Hall Module interfaces Flanges and seals

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Shipping, Installation and Interfaces

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  1. Shipping, Installation and Interfaces Steve Virostek Lawrence Berkeley National Lab RFCC Module Preliminary Design Review June 4, 2008

  2. Topic Summary • Module shipping logistics • Delivery to RAL • Module re-assembly at RAL • Installation in MICE Hall • Module interfaces • Flanges and seals • Base mounting • RF feeds • Utility requirements Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  3. Module Shipping Logistics • Cavities, couplers, coolers & pumps removed • Vacuum vessel/magnet mounted on short stand • Short stand also used during assembly • Coupling coil magnet shipped warm without cryocoolers in place • Cavities and couplers will be packaged separately to prevent damage • Vacuum vessel and cavities are to be blanked off and backfilled with N2 Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  4. RFCC Module Shipping Configuration Cryocoolers removed Cavities removed Couplers removed Vacuum pumps removed • Module short stand used for: • Initial module assembly • Shipping to RAL • Moving into MICE Hall Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  5. Delivery to RAL • Module arrives on short stand without cavities, coolers or couplers installed • MICE Hall door height: 3360 mm • Module height on short stand: 2844 mm • Height is without cryocoolers installed • Roller dollies w/forklift used to move into hall ~100 mm tall Roller dollies Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  6. MICE Hall Access Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  7. Re-assembly of Module at RAL • Unpack cavities, couplers, coolers, pumps • Operating stand placed on lateral tracks • Vacuum vessel/coupling coil is loaded onto operating stand for final assembly • Portable clean room erected around module • Cavities are installed using special lift fixture • Couplers and tuner actuators are installed after cavity is aligned and supported w/struts • Vacuum pumps are added to complete module • Final alignment performed before translation Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  8. Re-assembly of Module at RAL Support stand in place on rail platform Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  9. Empty module lifted over support Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  10. Re-assembly of Module at RAL Module lowered onto support Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  11. Re-assembly of Module at RAL Support stand gussets added Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  12. Re-assembly of Module at RAL Support stand gussets added Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  13. Re-assembly of Module at RAL Cryocooler(s) installed Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  14. Re-assembly of Module at RAL Cryocooler(s) installed Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  15. Re-assembly of Module at RAL RF cavities installed from either end Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  16. Re-assembly of Module at RAL Module with all four cavities installed Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  17. Re-assembly of Module at RAL Cavity tuner actuators added Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  18. Re-assembly of Module at RAL Cavity tuner actuators added Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  19. Re-assembly of Module at RAL Module vacuum pumps installed Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  20. Re-assembly of Module at RAL Module vacuum pumps installed Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  21. Re-assembly of Module at RAL RF couplers installed Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  22. Re-assembly of Module at RAL RF couplers installed Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  23. Installation in MICE Hall • Module assembled on lateral tracks • Module aligned and shimmed to correct height • Bellows on either end of module are pulled back into open position and O-ring in place • Moved into position w/rails for final alignment • Bellows are released and flanges are sealed • Bellows are locked out using bridging bolts • RF and utilities are connected to module Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  24. Module Flange Connection End flange O-ring seal Formed bellows Flange through holes Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  25. Flanges and Seals • Flanges designed to mate with AFC module • AFC flanges are flat w/no grooves or bellows • RFCC modules have bellows and O-ring grooves on flanges at either end • Bellows have >1 cm of total travel • Bellows are locked out after installation to provide a means of transmitting forces between modules Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  26. RFCC Bellows and Flange Bellows pull back bolts Elastomer or Helicoflex all-metal O-ring Clamping bolts MICE RF and Coupling Coil Module – Summary of the Design and Fabrication Plan Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008 Allan DeMello - Lawrence Berkeley National Lab - June 4, 2008 Page 26

  27. Module Joint Sealing Issues • MICE module joints may need somewhat frequent disassembly (reconfiguring, maintenance, repair) • O-rings will provide the most reliable and cost effective (inexpensive and re-useable) solution • O-rings are acceptable for use in MICE environment • But, MICE should demonstrate all technologies for a future machine including the use of metal seals • The O-ring groove is design to accept a Helicoflex all-metal O-ring for demonstration purposes MICE RF and Coupling Coil Module – Summary of the Design and Fabrication Plan Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008 Allan DeMello - Lawrence Berkeley National Lab - June 4, 2008 Page 27

  28. Module Base Mounting • Module base connection to rails identical to that used on the Spectrometer Solenoid • Six mounting plates are welded to the base of the module support stand • Precise geometry and location of the mounting plates to be coordinated w/RAL during CM21 • All magnetic loads are carried to the floor through the mounting plates Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  29. Module Mounting Provision • Six mounting plates to be welded to the support stand base for installation on rails • Similar to spectrometer solenoid mounting scheme Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  30. Cavity RF Feeds • Eight RF feeds/module use standard 4” RF coax • Cooling water for loop is required (<<1 lpm each) • Adapter on end of couplers isolates ceramic RF windows from forces during installation • Location of coax interface w.r.t. module center TBD RF feeds Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  31. Module Utility Requirements • Cryomech Model PT-415 cryocoolers (2 or 4 each total) • 50 Hz AC: 10.5 kW @ 200/220 or 380/420 V, 3 phase • Cooling: minimum 12 lpm of water @ 80ºF max • 300 A Power Supplies – American Magnetics (2 ea total) • 50-60 Hz AC: 3.5 kW @ 208 V, 3, forced air cooled, rack mnt. • Vacuum: 10-3 torr @ startup thru a 25 mm flanged port • Cavity cooling water: ~8 lpm/per cavity • Power for periodic getter pump regeneration (TBD) • Liquid cryogens: LN2 and LHe for cooldown (qty TBD) • Instrumentation monitoring requirements • Various voltages, temperature, He level, heaters, pressure, vac. Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  32. Cryocooler Compressor • Dimensions: • 61x58x97 (LxWxH, cm) • On ~7 cm  wheels • Weight: • 223 kg • He flex line length: • 20 meters • Lifting eyes: • 4 ea on top (one/corner) • 6 meters min. to magnets Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

  33. Summary • Module to be shipped w/sensitive components removed and packaged separately • Short shipping stand provides comfortable clearance through MICE Hall door • Module re-assembly at RAL will require a portable clean room • Installation in MICE Hall • Module interfaces to be finalized soon • Flanges and seals, base mounting, RF feeds • Utility requirements have been established Steve Virostek - Lawrence Berkeley National Lab - June 4, 2008

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