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BPM Microsystems, LP

BPM Microsystems, LP. BPM Microsystems Training Course # TAPF-001 Rev. A. ELECTRONIC TAPE FEEDER (Tape and Reel Input). Teaching Method of the Course. Covers the fundamentals More details in BPWin Help Step by Step Broken down to steps Start with Installation

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BPM Microsystems, LP

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  1. BPM Microsystems, LP

  2. BPM Microsystems Training Course # TAPF-001Rev. A ELECTRONIC TAPE FEEDER (Tape and Reel Input)

  3. Teaching Method of the Course • Covers the fundamentals • More details in BPWin Help • Step by Step • Broken down to steps • Start with Installation • Continue through complete operation • Examples • Photos • Diagrams • Self taught or a taught course. • When complete, trainee should be able to install and operate the Tape Feeder.

  4. Tools Needed for the Course • Tape Feeder(s) • Installation Kit, FTAPEIN3X or FTAPEIN4X • Set of SAE Hex Keys (Allen Wrenches) • Reel of Devices to match Feeder

  5. Tape Feeder Training Chapters • Identification of parts • Installing and removing individual Feeders • Loading and Unloading the Tape Feeder • Programming the Tape Feeder • Teaching the Tape Feeder • Clearing Jams • Tape Feeder Maintenance • Installing the Tape Feeder Option

  6. Chapter 1Identification of Parts Training Seminar # TAPF-001 Revision A

  7. Typical Tape Feeder

  8. Tape Feeder Sizes Part Number Size FQUAFDR008 8mm FQUAFDR012 12mm FQUAFDR016 16mm FQUAFDR024 24mm FQUAFDR032 32mm FQUAFDR044 44mm FQUAFDR056 56mm Size refers to the width of the carrier tape that the Tape Feeder can handle.

  9. Tape Feeder Power Base

  10. Chapter 2Installing and Removing Individual Tape Feeders Training Seminar # TAPF-001 Revision A

  11. Installing and Removing Individual Tape Feeders • Align tape feeder with power base. • Depress locking lever. • Slide the tape feeder into a groove in the power base and push the feeder against the wall. CAUTION: Do not twist the feeder! • Push down on the rear of the feeder and release the locking lever. • Grab the feeder and try to move it side to side. It should stay firmly in place if installed correctly. • The green LED should be illuminated if installed correctly.

  12. Chapter 3Loading and Unloading Tape Feeders Training Seminar # TAPF-001 Revision A

  13. Use the diagram on the following slide to load tape into a tape feeder. • Peel back about 2 inches of cover tape. • Inset the end of the tape into the feeder at the entrance slot. • Feed the tape until it contacts the gear teeth. • Press the red button on the feeder to advance the tape to the pick point. • When possible, pull the cover tape back and continue advancing the tape until about 5 inches of cover tape is peeled off. • Feed the cover tape back into the rollers as indicated in the diagram and attach to the spool. Use the slot on the side of the spool. • Continue advancing the tape until the first part appears. • Refer to chapter 4 to set the Index programming and pocket position programming as required to properly adjust the feeder.

  14. Chapter 4Programming a Tape Feeder Training Seminar # TAPF-001 Revision A

  15. Index Programming 8 – 32mm Sets the Pocket Pitch 1. Simultaneously press the front(red) and rear(black) buttons on the tape feeder to enter programming mode. 2. Press the rear button slowly twice, then the front button once to enter index programming mode. 3. Use the button sequence in the chart below to program the required pitch.

  16. Index Programming 36 – 44mm Sets the Pocket Pitch 1. Simultaneously press the front(red) and rear(black) buttons on the tape feeder. (Both LEDs should go out) 2. Press the front button three times slowly. This enters the Pocket Programming Memory Modify Mode. 3. Press this button sequence slowly: Rear Front Front Rear Rear Rear Rear Front. 4. For 36 mm indexing press: Front Front Front Front Front Front Front Front. For 40 mm indexing press: Front Front Front Front Rear Front Front Rear. For 44 mm indexing press: Front Front Front Front Rear Front Rear Front. 5. Simultaneously press the front(red) and rear(black) buttons on the tape feeder. (Both LEDs should go out) 6. Press the front button once and the rear button twice to store the sequence in memory.

  17. Pocket Position Programming Centers the pocket in the feeder 1. Simultaneously press the front(red) and rear(black) buttons on the tape feeder. 2. Press the rear button slowly three times to enter the pocket position programming mode. 3. Press and release the front button to advance the tape incrementally. Press and hold the front button to advance the tape rapidly. 4. Center the pocket on the etched indicator mark on the tape feeder. 5. Press the rear button once to save the position. 6. Test the setting by blocking the sensor with your finger. Repeat if necessary.

  18. Chapter 5Teaching a Tape Feeder Training Seminar # TAPF-001 Revision A

  19. Start BPWin software and allow the handler to initialize. In the Workflow window, locate the “Sources” box. Give the Tape Feeder teach a valid name. NOTE: The teach name must begin with TAPEIN. In this example, TAPEIN_TSOP48

  20. Go to the main window, menu selection AUTOHANDLER/ TEACH. Select the “TAPEIN” name to bring up the Adjust Nozzle Position window.

  21. Select the correct Pin 1 position according to the Figures (A or B). Use the arrow buttons to position the downward camera or laser pointer over the device, and press OK.

  22. Chapter 6Clearing Jams Training Seminar # TAPF-001 Revision A

  23. Ensure that the carrier tape can exit smoothly. Clear bunched tape if necessary. • Check the spent cover tape spool for excessive cover tape. Remove cover tape if necessary. • Press the reverse (black) button and see if the tape will back out. Remove excess devices if necessary. • Remove the feeder from the base and visually inspect for jammed devices and jammed tape. • Cut the tape at the tape entry point or exit point. • Press the rear button to back out the remaining tape fragments. • Reload the tape feeder.

  24. Chapter 7Tape Feeder Maintenance Training Seminar # TAPF-001 Revision A

  25. Tape Feeders require very little maintenance. • There are vary few user serviceable parts • inside. BPM Recommends: • Periodically clean the adhesive residue off of the rollers if pressure cover tape is used. • Check the cover tape drive belt for wear and replace as necessary. • Remember that the cover tape removable spool has left hand threads. • Defective tape feeders will need to be sent to • BPM Microsystems, LP for repair. Call technical • support for Assistance.

  26. Chapter 8Installing the Tape Feeder Option Training Seminar # TAPF-001 Revision A

  27. List of installation parts for Tape Feeder Option

  28. FQUAFDR31 – 4” Wide Tape Feeder Power Base

  29. Typical Tape Feeder

  30. Typical Reel Holder Arm

  31. WGRDFINGERCEFDR – Serves as both a finger guard and a bracket to attach the reel holder arm.

  32. WWAVSERIAL2TAPF – Tape Feeder Serial Peripheral Card Controls the Tape Feeder through a serial peripheral port.

  33. CCHAPLA3XTUBE – SP Card Mounting Plate Used on 3x00 systems as a safe way to mount the SP card to the inside of the machine.

  34. WCAB4XTAPFPWR – Power Cable Connects the tape feeder base to the SP card.

  35. WCABSHUTLPWRCOM – Communication Cable Connects the SP card to the control port.

  36. Assorted Hardware Screws, nuts, washers, tie wraps, and anchors used to install the upgrade hardware.

  37. 4x00 Tape Feeder Installation-Hardware-

  38. Important: Power the system down and observe ESD precautions when handling electronic circuit boards.

  39. Mount the 4” tape Feeder Base to the table top between sites 5 and 9. The exact position is unimportant, as long as the downward camera can see the pick point, and the feeder base is square to the tape top. Drill and tap ¼ - 20 hole(s) if necessary.

  40. 2. Mount the 4” Finger guard to the table top behind the feeder base. The guard will hang off the back of the machine.

  41. 3. Mount the Tape Feeder SP card to the CHARPLA4XCOMM SP card mounting plate inside the logic rack. Use any open position.

  42. 4. Connect the WCAB4XTAPFPWR cable 9 pin connector to J6 of the Serial Peripheral card. 5. Run the cable through the machine and out of the diagonal slot behind site 5. 6. Connect the 4 pin connector to the T/F base. 7. Connect the two pin connector to the empty carrier take-up reel option (if present). 8. Connect one RJ12 connector of the WCABSHUTLPWRCOM cable to J1 on the SP card. 9. Connect the other RJ12 connector to any unused port on the Interface board also located in the Logic card rack. 10. Use the anchors and tie wraps to complete the hardware installation.

  43. 4x00 Installation Diagram

  44. Tape Feeder installed with Reel holder arm attached to the finger guard. A rear metal panel (not shown) covers the open area around the finger guard.

  45. Empty Carrier Tape Take-up Reel system

  46. 3x00 Tape Feeder Installation-Hardware-

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