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Test results. Tune-Up Coating material By GP Stratum ASThe survey was carried out byPIRA, UK, 18. September 2006. Introduction. GP Stratum AS commissioned PIRA with the following:International independent quality assessment and test series of the coating material Tune-Up.Confirmatio
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4. Test results
Tune-Up Coating material
By GP Stratum AS
The survey was carried out by
PIRA, UK, 18. September 2006
5. Introduction GP Stratum AS commissioned PIRA with the following:
International independent quality assessment and test series of the coating material Tune-Up.
Confirmation of achievement of objectives regarding quality standard according to analyses, as well as forgery proof by norms/ standards for added-value documents
e.g.: bank documents and stocks
6. Requirement according to target: In the process in accordance with specification to:
Remoistening to ideal values,
Prevention of static charge,
Elimination of climatic influences,
Dust absorption,
Improvement of running time, productivity,
Longer service life for the installed investment,
Quality improvement for the end-product
Market requirement according to:
Improved end-quality at highest stage,
Product- and longevity stability,
Security towards authenticity,
Forgery proof.
7. Test procedure In comparison to coated and uncoated digital printed paper.
Scouring/ Rubbing
PIRA rub tester; ISO Standards and
Tape , Blu-Tack and Scalpel APACS Test
Curling Tests
according to climatic conditions
with variation of temperature and humidity
8. Test methods Printing:
2-up in Web, digital produced with Standard laser print paper 80 gr.
Digital printer:
technology level according to service
Test conditioning:
16 hrs with 23 Grad C, 50% +/- 5% rh
9. Assessment 1 Coefficient of Friction static / kinetic
of printed and uncoated, as well as coated paper, rubbed together face to face.
PIRA Test: ASTM D 2894-95; RDM Instrument
Statement to paper properties
10. The Coefficient of Friction paper to paper
Remark to the new digital printing parameter
The functionality of all mechanical processes is set by humidity, the system’s temperature laps rate, the static charge in the process and the curl on the surface condition on the paper.
The end product’s preferably stabile Coefficient of Friction of a printed paper in the transport of a printing line, is the parameter, that applies as orientation regarding economy and productivity!
11. Result 1 Coefficient Friction paper to paper:
Before the coating, the coated paper’s adhesion-and dynamic friction is lower.
The Coefficient Frictions correspond to work piece holder in automatic transport equipment. Remarkably, the uncoated, printed paper’s value of dynamic friction was unexpectedly high
12. Coefficient of Friction
13. Assessment 2 Adhesion of laser print in the end-product
PIRA is working according to the APACS Protokoll
Mechanical tests for manual toner removal:
Blu-tack / Scalpel / Tape
classified: 1 2 3 4
from optimal minimal bad fail
forgery proof statement
14. Classification to the assessment of adhesion
15. Result 2 Adhesion of toner on the paper
treated:
very good adhesion and imperceptibly toner abraison
exceeding quality.
classified acc. to:. PIRA APACS protocol = 1
untreated:
relatively minor adhesion and clear toner abraison.
Classified acc. to. PIRA APACS Protokoll = 4
Remark:
With high demands, also with temperature influence, is sealing or waterproofing obligatory.
The Tune-Up coating excludes carbonation
16. Assessment 3 Rub consistency toner on paper
PIRA used the Rub Tester BS 3110
In this test method, areas of print were rubbed face to face for 50 rotations under a pressure of 1psi and the toner abraison assessed.
This is a standard test for the print industry
Statement to smear-resistance
17. Result 3 Rub consistency of toner on the paper
treated:
with complete sealing, resp. coating is the toner definitely
smear-resistant.
untreated:
with no sealing, resp. coating: visible blurring
With increased, production-related encumbrances on the paper and without additional protection, significant quality deficiencies and economical deficit are anticipated. Complains are expectable.
18. Assessment 4 Curl-properties of printed paper
In this method, 10x10 cm squares are cut out from each sample
and placed each in a test chamber maintained at each of
the following conditions:
23 Grad C and 50 % rh (normal)
30 Grad C and 90 % rh (tropical)
30 Grad C and 20 % rh (dry heat)
Curl is measured by placing the samples on a flat plane
and measuring corner lift.
statement to climatic ascendancy
19. Result 4 Curl properties of the paper:
Under all climatic conditions, no curl was visible on the printed and coated template.
The paper gets neutralized against climatic influences.
The substance’s aging resistance gets extended to the centuplicate.
The here guaranteed planity ensures age resistance, quality and productivity
20. Summary The at PIRA standardised tests
proofed highest efficiency towards process stability and quality. It showed, that GP Stratum AS set new standards with its technologies, coating procedures and emulsions.
To classify the values in levels, additional benchmarks to other printing systems are required.