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Minimizing Carbon Foot Print for Sustainable Growth By Subros Ltd 13 th May’2013

Minimizing Carbon Foot Print for Sustainable Growth By Subros Ltd 13 th May’2013 . Subros : An Update. Established in 1985, Subros is the Largest AC company in India. A Joint Venture company between & Suri Group Suzuki Denso . Facilities. Existing. New. Total. Plants. Noida

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Minimizing Carbon Foot Print for Sustainable Growth By Subros Ltd 13 th May’2013

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  1. Minimizing Carbon Foot Print for Sustainable Growth By Subros Ltd 13th May’2013

  2. Subros : An Update Established in 1985, Subros is the Largest AC company in India. A Joint Venture company between & Suri GroupSuzukiDenso.

  3. Facilities Existing New Total Plants Noida R&D Noida Compr / HX Tool Room Sanand Manesar Pune Chennai Land (Sq Mtr.) 211,348 11,840 38,688 55,940 16,000 40,000 8,940 39,940 Bldg. (Sq Mtr.) 71,910 Existing 7,000 23,566 4,500 22,517 11,196 3,031 100 Under Constrn. 8,000 19,000 11,000 8,000 46,000 • Engineering & Development Centres : • Denso Subros Engineering Services Centre ( Design JV ) - Noida • Central R&D – Noida • Product Engg Centres – Pune, Chennai • Plant wise Product Profile : • Noida – Compressors, RS Evaporators, PDC, Precision Press Shop, Tool room, Backup facilities. • Manesar – Car ACs • Pune – Car / CV ACs, ECM products • Chennai – Car / CV ACs, ECM products, Off Road ECM / ACs, Bus AC, Truck Refrigeration

  4. Product Range Future Products Range Existing Products Range Engine Cooling Systems Commercial Vehicle ACs Car Aircon Systems SOP already started Bus A/C Compressors HVACs & Evaporator Cooling module Rail A/C Hose & Tubes Condenser Oil Coolers, CAC Truck A/c

  5. Dr Chris Worrall, DNJP Thermal Systems Group Main Products DENSO Thermal Systems Products 2.3 03/06/16 ECU Heater Core Control Panel Air Purifier Evaporator Radiator Servo Motor Condenser HVAC Blower Bus A/C System Cooling Fan Compressor

  6. Key Customers

  7. Service Network NORTH DELHI NOIDA JAIPUR EAST CALCUTTA WEST AHMEDABAD MUMBAI PUNE HYDERABAD SOUTH BANGALORE CHENNAI KOCHI Spreading Wings For Customer Care • SL Service Centres provide Training Support to OE Dealers & Service Stations • SL Service Centres also used for After Sales Service

  8. Manufacturing Infrastructure Compressor Endurance Testing Machine Compressor blocks machining line Squeeze & Vacuum Die Casting Machine Nocolok Brazing Furnace for Condenser Injection Moulding Machine Robotic Vision Inspection Condenser Core Assembly Line Vacuum Brazing Furnace for Evaporators Chipless Cutting Machine For Aluminum Tubes CNC Tube Bender

  9. Product Development Infrastructure: R&D / Tool Room Calorimeter Wire EDM Environment Test Chamber Vibration Testing CAE CNC Machines

  10. Information Technology enablement at Subros

  11. Our People, Our Strength Our People, Our Strength Chairman & Top Management Team Skill workshop with support from DNJP Skill workshop in progress Training Session on Shop floor

  12. Achievements & Future Plans

  13. Achievements • Awards 2012~13 from MSIL • Gold Trophy for Overall • Shield for Quality Systems • Certificate for Focused Cost Down • Certificate for Inner Part Localization

  14. Capacity Plan to Meet Future Customer Demand Indian Market Share - 40% Capacity to be enhanced – under review for 2014-15

  15. Background for Sustainability

  16. The Major Impacts to Automotive Industry

  17. Regulation in Auto Industry

  18. The Life Cycle Concept

  19. Emission/Wastes from Vehicle Production

  20. Vehicle Life Cycle Analysis

  21. Vehicle Life Cycle Analysis

  22. Auto Industry – Evolving View of the Environment

  23. Trends in Vehicle Design

  24. Trend in Vehicle Manufacturing

  25. Subros Experience

  26. MM. 5 Subros Logo Global Standards

  27. Respect for the Individual • Irrespective of the Level Vision, Mission & Core Value Subros Vision Subros Mission Core Values

  28. SUSTAINABILITY ROAD MAP

  29. Sustainability Matrix at Subros

  30. Environment Policy Selections of Options from – Immediate, Short term, Medium & Long term Pyramid of Waste

  31. EHS Activities • Environment, Health & safety Fair • EHS Fair twice in a year. • Activities like EHS pledge, • Poster & slogan competitions, quizzes and awareness trainings like Safety, fire & safety on the shop-floor. • Environment consciousness is reinforced by conducting PUC checks for vehicles of employees. • Fire & Safety week celebrations and mock-drills are an integral part of our safety awareness campaigns. World Health Day World health day celebrations are carried out with view to creating awareness. Activities like Health check up, Quizzes , Yoga Session & Health talk

  32. Oath ceremony on occasion of safety week

  33. MM. 15 Wastes & Measures taken

  34. Yield Improvement Die Casting Die Yield Improvement by optimizing Runner and Gate Designs - Model 10S11

  35. Yield Improvement by reduction in Machining allowance

  36. Other Improvements - Natural Lighting Natural Lighting Compressor Plant Before After • Benefits- • Day Time Only Natural Light & No artificial Light is required

  37. Innovation in Product & Technology

  38. Up-gradation of System vs. Refrigerant z • Subros has implemented R134a since 2002 • Subros is Technology ready for implementation of HFO1234yf

  39. Evaporator technology Vs weight reduction Next Level is under Development

  40. Heater technology Vs weight reduction

  41. Compressor technology Vs weight reduction Next Technology Under Proto Development

  42. Condenser technology Vs weight reduction

  43. HVAC technology and weight reduction

  44. Subros strategy towards environment

  45. Green Building - Subros

  46. Trends of Resource Saving Potentials

  47. Summary • Our learning with the Journey for Environment Management System & Sustainability is not only it reduces the Carbon content, but also gives the positive impact on our business. • For future we are working on measurement of CO2e for all our products & Plants for Green Generation & following it backward to our Vendor & forward to Customer. (Full Value Chain)

  48. Thanks

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