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From prune to plate: processing

Explore the world of prune processing, from approval to packaging, and the economic challenges faced by the industry. Discover the different forms of prunes and how the industry is striving to protect and promote the authenticity and nutritional benefits of Agen prunes.

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From prune to plate: processing

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  1. From prune to plate: processing

  2. Processing • 28 processing firms • 8 processing firms accounting for 80% of sales • 55% private companies / 44% cooperatives / 1% growers – processing firms • Average annual sales: 50,000 t of which • France: 60% • Export: 40%

  3. Processing stages • Approval • Grading • Storage • Rehydratation • Packaging

  4. Processing stages • Approval: allows the quality of a batch to be established. • Grading: involves classifying the prunes by size. It corresponds to the number of prunes per 500g.

  5. - Storage: the fruit is stored in warehouses kept at a constant temperature and humidity. • Rehydratation: the prunes are rehydrated by soaking them in water at 75/80° for 15 to 30 minutes. Agen prunes then have a 35% moisture content to provide the tenderness that today’s consumers demand. • Packaging: this may take different forms: 50g, • 250g, 500g, 1kg, sachets, trays, cartons, boxes, • baskets, etc.

  6. The various grades The usual descriptions for prune grades are: - grade 33-44 – “giant” = 33 to 44 prunes per 500g. - grade 44-55 – “very large”. - grade 55-66 – “large”. - grade 66-77 – “average”. Only prunes in these 4 categories may be called “Pruneaux d’Agen”. - grade 77-88 – “cooking prunes”. - grade 88-99 – “small cooking prunes”.

  7. The different forms of prunes • “Traditional” rehydrated prunes • Tender or extra-moist prunes • Half-baked prunes • Organic prunes • With or without stones • Flavoured (orange, vanilla, etc.) • Prune-based specialities (confectionary, etc.) • Juices • Cream-based desserts • Alcohol, etc.

  8. A tense economic climate • European Union financial support for the prune industry has been regularly scaled down with total disengagement scheduled for 2013. • Production costs are constantly rising: drying (40% of expenses) in particular, takes the brunt of energy price hikes. • Tough international competition, especially from countries with low production costs (Chile, Argentina). • Lower consumption since the 2008 financial crisis coupled with lower sale prices. 8

  9. The industry’s reactions • Improving competitiveness by cutting production costs (orchards and drying). • Better quality owing to the modernisation of production techniques and the awarding of the PGI. Protecting this high quality (work ongoing with the SCL – Labo33), together with an inter-professional communication strategy. • Highlighting the nutritional values of Agen prunes. • Diversifying markets by innovation. 9

  10. A guarantee of authenticity, nutritional benefits • Two spearheads of the industry’s protection and win-back plan: • Ensuring traceability of the geographical origins of prunes to prevent any fraud on Agen prunes. • Proving the beneficial effects of Agen prunes on certain chronic or metabolic diseases in line with major public health concerns. 10

  11. Thank you for your attention

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