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Workshop TiA Energy conversion-energy storage 8 th of May 2014 Bruges

Heat recovery systems. Workshop TiA Energy conversion-energy storage 8 th of May 2014 Bruges. Heat recovery systems. Content. Europem in a nutshell Profile Financial figures Engineering and consultancy Clients Products and solutions Waste Case tank storage industry Energy conversion.

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Workshop TiA Energy conversion-energy storage 8 th of May 2014 Bruges

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  1. Heat recovery systems Workshop TiA Energy conversion-energy storage 8th of May 2014Bruges

  2. Heat recovery systems Content • Europem in a nutshell • Profile • Financial figures • Engineering and consultancy • Clients • Products and solutions • Waste • Case tank storage industry • Energy conversion

  3. Heat recovery systems Profile • Founded in 1999 by a team of combustion engineers • Specialized in advanced thermal treatment and energy recovery systems • Treatment of waste: gaseous, vapor, liquid, solid • Engineering and consultancy, design, manufacturing, projectmanagement and commissioning services • Activities: oil, gas, petrochemical, tank storage, food, process industries • >200 references in 20 countries • Europe, Asia, Middle East and Africa • IS0 9001 & VCA ** certified

  4. Heat recovery systems Financial figures • Annualgrowth • over 10% • Revenue • 7.5 m€ 2012 • 8.5 m€ 2013 • Healthy operating profit • Stableshareholderstructure • Industrial shareholders (partners-suppliers) • Management

  5. Heat recovery systems Engineering and Consultancy • Process design • ComputationalFluid Dynamics • Mechanical 3D Design • Basic and detailed engineering • Procurement • Fabrication • Erection • Commissioning • Specialist services • ATEX studies • vapor management systems • Plant revamping and debottlenecking • Energy efficiency studies

  6. Heat recovery systems Clients ARCELOR MITTAL

  7. Heat recovery systems Products and Solutions Tank Farms and Terminals www.euro-pem.com

  8. Heat recovery systems Vaporextractionand treatment • Feasibility and FEED studies • ATEX Zone 0 Extraction Systems • Static and dynamic flame arrestors • On-line vapor analysis • Advanced management and control software • Elevated & Ground Flares, Combustors • Experience with wide range of chemical products • Knock-out drums • Fuel/air/vapor control skids

  9. Heat recovery systems Products and Solutions Flares and Combustors www.euro-pem.com

  10. Heat recovery systems ElevatedFlares & Flare Tips • Elevated flares • Self supporting • Guy wire support • Derrick support • Demountable • Assisted flares • Steam • Air • Gas • Air/steam • Features • Reliable technology • Efficiency > 98.5%- 99.99%

  11. Heat recovery systems GroundFlares & Combustors • Ground flares / Combustors • Natural draft • Forced draft • Temperature controlled • Auxiliary equipment • Knock-out drums • Ignition burners • Fuel skids

  12. Heat recovery systems Products and Solutions Furnaces, Incinerators and Energy-from-Waste www.euro-pem.com

  13. Heat recovery systems Industrial Furnaces • Static Furnaces • Vertical • Horizontal • Multi-stage • Rotary Kiln Furnaces • Fluidised Bed Furnaces

  14. Heat recovery systems Energy from Waste Plants • Crude Oil Bath Heater • 165,000 kg/h @ 17,5 bar, 80°C. • Thermalcapacity: 27.5 MW • Duplex coils • Flame Tube Waste Heat Recovery Boiler • 60,000 kg/h @ 16 bar sat. • 8,000 kg/h @ 8 bar, sat. • 10,000 kg/h@ 12 bar, sat 1 2 Courtesy of Vapotech • 3-stage Air Heater • 40,000/88,000 kg/h @ 50 mbar • 20-465°C/850-185°C • Capacity: 3.4+6.9+1.1 MW • Stainless 304/321/316L 3

  15. Heat recovery systems Products and Solutions Services www.euro-pem.com

  16. Heat recovery systems Services & Maintenance • Service Level Agreements • Periodic inspections • Preventive maintenance • Curative maintenance • Spare parts management • 24/7 support • Remote monitoring • Maintenance interventions • Emergency interventions • Spare parts supply and management • Burner maintenance • Refractory repair and replacement • Plant debottlenecking and upgrades

  17. Heat recovery systems WASTE No waste to lose

  18. Heat recovery systems Case tank storageindustry

  19. Heat recovery systems Sources of VOC CxHy CxHyOz CxHyNz

  20. Heat recovery systems VOC emissions • Contribute to formation of photochemicaloxidants (e.g. ozon) • High conc. Ozon canimpairhumanhealth • High con. Ozon candamagevegetation and materials • Some VOC emissions are classified as: • Toxic • Carcinogenic • Teratogenic • Requirementfor VOC abatementtechnologies

  21. Heat recovery systems EPC forvaportreatmentsystems Appliedtechnology: combustor

  22. Heat recovery systems MW’savailable energy MW Stack natural draft Vaportreatment system operationalsince 2008 System providedwithconnectionflangeforenergyrecoverypurposes Typicalflue gas heat release1 MW up to 20 MWforcombustors Vopak Rotterdam

  23. Heat recovery systems Challengingoperationalconditions • Changingflow • Changingcomposition • 0- 100 % inert vapors • VOC concentration = f ( T, product, operation) • Potentialexplosive mixture • Changing heat content

  24. Heat recovery systems Profile of terminal emissions

  25. Heat recovery systems Profile of terminalemissions

  26. Heat recovery systems VOC mass load • Mainvolatileloadedproducts: • Gasoline • Petroleum products diesel and kerosene • Organicchemicals • Crudeoil • Emissionrate: • Figuresfrom 1999 • FiguresforEuropeanarea • VOC emissions ~ 14,5 Mio ton/y • Tendencythroughputproducts + 10% /y • (Source: AEA Technology Environment August 2001) • Emissionratetoday: • ~29 Mio ton/y

  27. Heat recovery systems 29 Mio ton VOC/y • Equivalent to: • 41.500 MW energy • 1,4 MIO domestic heat systems • 40.500 MIO Nm3 nat gas consumption(@ 32 MJ/Nm3) • 40.500 MIO Nm3 eq. to 18 MIO €(@ 0,05 €/kWh) • 79.000 MIO ton avoided CO2 • 79.000 MIO ton CO2 eq. to 790.000 MIO € ( @ 10 €/ton C02)

  28. Heat recovery systems Energy conversion www.euro-pem.com

  29. Heat recovery systems Heat recovery Hot water productionpotential

  30. Heat recovery systems Heat recovery Thermaloilproductionpotential

  31. Heat recovery systems Heat recovery Steamproductionpotential 1,4 MIO domesticheating systems !!

  32. Heat recovery systems Existingvapor treatment system withsteamproduction • Base of design: • Production of saturatedsteam • Thermaltreatment of 3 different waste vaporstreams • Safe transport of vapor mixtures withinexplosivelimits (zone 0) • Construction: • 3 VOC waste flows 2.000-2.000-1.000 Nm3/h • Horizontal thermaltreatment system heat duty 8,7 MW • Forceddraft support burnerwith (fuel)/ natural gas • Recovery boiler 10 ton/h saturatedsteam @ 10 barg • Downstream installedexhaust gas extraction fan • Safe vapor displacement system concept approvedbyTÜV-Sued GmbH • Customer:ADPO • Operational:2001

  33. Heat recovery systems Available heat • Fluegases: • 24.000 Nm3/h • @ 250 °C • ~ 1.000 kW availablefor ORC system • ORC system: • ORC 1000 feasible • Electricalsupplyfrom ORC110 up to 140 kW

  34. Heat recovery systems Energy conversion Waste source 850 °C 250 °C 120 °C ORC system Feasible energy conversion of ~ 1.000 kW on existingvapor treatment system; output of ORC 110-140 kW

  35. Heat recovery systems Energy conversion • How to transport-distributeconvertedenergy? • Difficultforsteam, hot water, thermaloil • Easilyforelectricity

  36. Heat recovery systems Solutionsfor energy conversion • How to transport-distributeconverted energy? • Difficultforsteam, hot water, thermaloil • Easilyforelectricity

  37. Heat recovery systems Solutions forenergyconversion • Energy conversion system dependsonwaste flow nature: • continue • discontinue, e.g 20 % on/ 80 % off • discontinue, e.g. 80 % on/ 20 % off • Feasibilitystudyrecommended.

  38. Heat recovery systems Continious offer of waste Waste source 850-1000 °C 120 °C ORC system

  39. Heat recovery systems Discontinious offer of waste Waste source 850-1000 °C 120 °C ORC system Thermal Storagevessel Size and medium of thermalstoragevesseldependson nature of waste flowORC system on low operational regime @ waste flowshut down

  40. Heat recovery systems Conclusion Tank storage industry with high potential for energy conversion Design of thermal storage vessel depends on nature of waste flow Energy conversion system to define by means of feasibilty study Make waste to a success !! www.euro-pem.com

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