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Nyhamna EPCm

Nyhamna EPCm. Nici van Nieuwkasteele Kværner November 2013. Kværner is back to Nyhamna – the plant we built and delivered in 2007. Foto: AS Norske Shell. Flag Ceremony at Kværner Stord 22.05.2012. The contract. EPCM (Engineering, procurement, construction and management)

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Nyhamna EPCm

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  1. NyhamnaEPCm Nici van Nieuwkasteele Kværner November 2013

  2. Kværner is back to Nyhamna – the plant we built and delivered in 2007 Foto: AS Norske Shell

  3. Flag Ceremony at Kværner Stord 22.05.2012

  4. The contract EPCM (Engineering, procurement, construction and management) Letter of award 19 April, contract signed 3 May 2012 Contract value: NOK 11 billion Duration: 6 years, with options of 2+2 years A framework agreement for modifications and projects The largest onshore contract awarded in Norway in 2012

  5. HSE focus Just Care™ Care Talk is a conversation between leaders and employees or between co-workers, in order to reveal possible risks in on-going or planned activities. Just Care™ Just Care™ 5

  6. Nyhamna EPCm Contract - main work-content Major Work - Expansion • Minor Modification • Receive gas from Polarled • Booster Compressors for Ormen Lange • Export Compressor to utilize capacity of Langeled • Extensive modifications to existing plant • Maintenance and improvements. Shell will define Scope of work continuously

  7. Plant overview with EPCm Scope of work (in green)

  8. 132kV extension Plant overview with EPCm Scope of work - more detail MEG storage CM expansion OL Gas Metering 4th Export Comp NSGI tie-ins New Sub 130 Sub 70 extension Polarled inn OL Booster Comps Inlet Facilities

  9. Key Activity Schedule 40 days Shut Down Start DDE, 01Jan13 16.04 16.11 15.11 • Engineering& • Procurement M3A M2A M2B M2C CriticalPO Issued Design freeze Global design Design Complete Follow on Detail Design Fabrication Engineering 01.05 • Fabrication Fabrication Preassemblies of Modules • Installation Modules Inst. Start 01.09 01.09 01.10 01.09 RFSU Booster Compr Civil Construction Start RFSU Export Compr Installation at Nyhamna Site Fabr start Commissioning Incentive Milestones

  10. Main Method – Principle sketch Prefabrication Preassembly Installation Stick builds etc. NYHAMNA Modules Kværner Stord

  11. SoW Summary Modules

  12. Typical Modules

  13. R44GV01PipebridgeLxWxH30000x3000x4000121 ton N N

  14. N242V01Pump SkidLxWxH14000x12000x5000 84 ton N N

  15. N336V01 PSV Platform 2LxWxH20000x6000x7000 60 ton N N Bolted Split

  16. N354V01 Heat Exchanger Module Train 4LxWxH25000x20000x10000449 ton N N

  17. R37SV01Piperack1LxWxH8000x3000x2000 18 ton N N

  18. B460V01 Booster Compressor Building Train 2 N

  19. Project Challenges Challenging schedule. Engineering, Procurement & Fabrication Close to 50 modules to be prefabricated, transported and installed at Nyhamna Fabrications of modules at many locations Marine operations- trailing and lifting of modules at Nyhamna Work will be done in a live plant at Nyhamna (“Hot Work”) Lifting operations crossing pressurized systems Shutdown in Q2/Q3 of 2015 Majority of the work to be executed at height. HSSE challenges The volume of man-hours to be executed at Nyhamna Logistics of materials and personnel to Nyhamna Coordination of subcontracts and local suppliers for work at Nyhamna Project performance with no personnel injuries and no harm to the environment

  20. Subcontracts – Status

  21. Purchasing of bulk and Equipment – Status

  22. Nyhamna Site Procurement – Status

  23. Opportunities & Limitations Opportunities • Subcontracting packages at site at Aukra • Minor Modifications & Maintenance – smaller projects – local focus • 2ndand 3rd Tier suppliers – watch the Contract Award Announcements on FindContractsprocurement Portal Limitations • Brown Field project – purchase of similar equipment – standardisation • Obligatory Shell Global Enterprise Frame Agreements

  24. Expectations and requirements to Subcontractors and Suppliers HSSE, Quality and HR Local Content Management and organisation Capacity & capability Experience from similar projects Competitive price Qualified in accordance with project specification and requirements

  25. Kvaerner – we execute amazing projects

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