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Comprehensive Testing and Evaluation of Hydrogen Fuel Cell Vehicles (HFCV) - CATARC 2009

This event at the China Automotive Technology and Research Center (CATARC) in Beijing in 2009 involved various tests on Chinese GB standards for HFCVs, including crash tests, road performance tests, and vibration tests. The presentation by HE Yuntang from CATARC covered safety evaluations, leakage tests, and system assessments for fuel cell vehicles. Proposals and technical recommendations were discussed for improving safety and performance requirements.

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Comprehensive Testing and Evaluation of Hydrogen Fuel Cell Vehicles (HFCV) - CATARC 2009

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  1. SGS 6 – 12 HFCV-GTR/SGS-6 BEIJING 2009.05.26-29 Contact：13602053369 Room 3-352 China Automotive Technology And Research Center (CATARC)

  2. Chinese Presentation HE Yuntang CATARC， China HFCV-GTR/SGS-6, BEIJING, 2009.05.26-29

  3. content • Tests • On Chinese GB • Comments on SGS-6-02

  4. Crash Test -1

  5. Crash test-2

  6. Crash test-3

  7. Road Performance Test

  8. Test on Chassis Dynamometer

  9. Vibration spectrum acquisition

  10. Vibration Test of Fuel Cell Vehicle

  11. Test of FC System

  12. Vibration Test for Fuel Cell Stack

  13. H2 leakage

  14. H2 leakage

  15. FC stack safety 试验仓外观 电堆伺服系统 穿刺挤压试验台 挤压试验台液压系统 电堆浸泡池

  16. H2 tank • 火烧 • 枪击 • 水压爆破 • 疲劳

  17. Tank safety 试验井 控制柜 高压压缩机 监控数采

  18. Compressed gas 高压燃气附件试验台 气瓶电堆安装强度试验台 高低温箱 工作气瓶间

  19. FC: airtightness

  20. Extrusion and puncture of FC

  21. Tank safety: breakup • 爆破压力符合要求； • 但是爆破产生了一块碎片；

  22. Realtime emission

  23. Static emission

  24. Part 2: On GB • Parts to system to vehicle • LFL • Handbook • Crash requirements • One word: FCV CV EV

  25. Part 3 : Comments on SGS-6-02

  26. Technical Proposal • No.1.4.2 Add “For compressed gaseous hydrogen system, the vent of the overpressure protection device…” • No.1.4.3: Add “For liquid hydrogen system, it must be …”; • No.1.4.5: This is structure design requirements, moved to part A or deleted?

  27. Technical Proposal • No.1.4.9: “The hydrogen gas discharge from other pressure relief systems ”should be changed to “The hydrogen gas discharge from any opening(s)”

  28. Technical Proposal • No.1.5.2: “Hydrogen releases from the vehicle exhaust system e.g. purge shall be limited locally at the point of discharge throughout normal operation including start-up and shutdown to less than 4% average concentration of hydrogen in air by volume in any moving 3 seconds time interval”: • Why 3 seconds? Please explain it;

  29. Technical Proposal • No.1.5.5: “…ensure that a joint is bubble free for 3 minutes during leak test at 0.01 MPa with air”. • The test pressure is too low; What relationship with 2.2.1?

  30. Technical Proposal • No.1.8: Removable storage system is NOT allowed in many countries for a type-approved vehicle due to immature technology, we wish to delete all related contents. The tech is under developing, so leave rooms for development in the future.

  31. Technical Proposal • No.2.1.1: details not needed; Some items should be moved to operating procedure • No.2.2.1: “…gas mixtures shall be converted to an equivalent leakage rate to that for 100 per cent hydrogen”. • How to convert? Please explain the method in detail.

  32. Technical Proposal • No.2.3: Why 100mm? Define warm-up; • Test conditions, e.g. test place, wind speed. Please explain the purpose of the test?

  33. Technical Proposal • No.2.4: • If the main shut off valve is closed, how to deal with? • Considering the special factor of the H2, the crash test should be carried out in a different way from the conventional ones. Main shut off valve should shut off first, then modify the test procedure. Check the main stop valve just after the crash test. ; • 60 min , which takes after a gasoline vehicle crash test, is too long for the measuring the leakage amount of H2. or another timing point.

  34. Technical Proposal • Proposal (No.2.4) • carry out the crash test using a relative low pressure; ; • check the valves • air-tightness test of system and parts, e.g. valves, piping, fitting, etc • take out the tank, and carry out the air tightness test on it

  35. Thank you! 谢 谢 ！

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